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Gall M, Mileva D, Stockreiter W, Salles C, Gahleitner M. Comparing End-of-Life Vehicle (ELV) and Packaging-Based Recyclates as Components in Polypropylene-Based Compounds for Automotive Applications. Polymers (Basel) 2024; 16:1927. [PMID: 39000782 PMCID: PMC11243903 DOI: 10.3390/polym16131927] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2024] [Revised: 07/01/2024] [Accepted: 07/04/2024] [Indexed: 07/17/2024] Open
Abstract
Increasing recycled plastic content in cars to 25% by 2030 is one of the key measures for decarbonizing the automotive industry defined by the European Commission. This should include the recovery of plastics from end-of-life vehicles (ELVs), but such materials are hardly used in compounds today. To close the knowledge gap, two ELV recyclate grades largely based on bumper recycling were analyzed in comparison to a packaging-based post-consumer recyclate (PCR). The composition data were used to design polypropylene (PP) compounds for automotive applications with virgin base material and mineral reinforcement, which were characterized in relation to a commercial virgin-based compound. A compound with a 40 wt.-% ELV-based bumper recyclate can exceed one with just a 25 wt.-% packaging-based recyclate in terms of stiffness/impact balance. While the virgin reference can nearly be matched regarding mechanics, the flowability is not reached by any of the PCR compounds, making further development work necessary.
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Affiliation(s)
- Markus Gall
- Borealis Polyolefine GmbH, Innovation Headquarters, St Peterstr. 25, 4021 Linz, Austria
| | - Daniela Mileva
- Borealis Polyolefine GmbH, Innovation Headquarters, St Peterstr. 25, 4021 Linz, Austria
| | - Wolfgang Stockreiter
- Borealis Polyolefine GmbH, Innovation Headquarters, St Peterstr. 25, 4021 Linz, Austria
| | | | - Markus Gahleitner
- Borealis Polyolefine GmbH, Innovation Headquarters, St Peterstr. 25, 4021 Linz, Austria
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Tuskaev VA, Gagieva SC, Kurmaev DA, Zubkevich SV, Fedyanin IV, Buzin MI, Nikiforova GG, Vasil’ev VG, Saracheno D, Privalov VI, Bulychev BM. MAO‐free copolymerization of ethylene and 1-hexene with Ti (IV) complexes supported by fluorinated 2-hydroxymethylphenol derivatives. Polym Bull (Berl) 2021. [DOI: 10.1007/s00289-020-03322-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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3
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Arndt JH, Brüll R, Macko T, Garg P, Tacx J. High performance liquid chromatography of polyolefin plastomers/elastomers (ethylene/1-octene copolymers) – Comparison of different solvent systems. J Chromatogr A 2019; 1593:73-80. [DOI: 10.1016/j.chroma.2019.01.067] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2018] [Revised: 01/18/2019] [Accepted: 01/23/2019] [Indexed: 10/27/2022]
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Characterization of the chemical composition distribution of polyolefin plastomers/elastomers (ethylene/1-octene copolymers) and comparison to theoretical predictions. POLYMER 2018. [DOI: 10.1016/j.polymer.2018.09.059] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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5
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Morphology and properties in the binary blends of polypropylene and propylene–ethylene random copolymers. Polym Bull (Berl) 2018. [DOI: 10.1007/s00289-018-2533-5] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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García-Peñas A, Gómez-Elvira JM, Lorenzo V, Pérez E, Cerrada ML. Mechanical and Transport Properties of Poly(propylene-co-1-heptene) Copolymers and Their Dependence on Monoclinic and/or Mesomorphic Polymorphs. J Phys Chem B 2016; 120:1347-56. [PMID: 26844924 DOI: 10.1021/acs.jpcb.5b09849] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
Poly(propylene-co-1-heptene) copolymers have been evaluated in a wide 1-heptene content range. Two different polymorphs can be observed in this interval under the processing conditions imposed: monoclinic crystallites and mesomorphic entities. The unique presence of one or the other lattice at specific content or the coexistence of both of them at the intermediate composition interval is a key factor affecting some of the exhibited properties. The influence is observed in characteristics mainly dependent on either crystalline structure, like rigidity, or the amorphous regions, as location and intensity of glass transition. To get a deeper understanding, the transition from mesophase to monoclinic crystallites has also been studied by DSC and by WAXS and SAXS experiments using synchrotron radiation. It is observed that this transformation is only partial and just involves one-third of the initial ordered mesomorphic entities. Permeability to different gases is mainly dependent on amorphous content and hindrance that monoclinic or mesomorphic entities impose on those disordered regions.
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Affiliation(s)
- Alberto García-Peñas
- Instituto de Ciencia y Tecnología de Polímeros (ICTP-CSIC) , Juan de la Cierva 3, 28006 Madrid, Spain
| | - José M Gómez-Elvira
- Instituto de Ciencia y Tecnología de Polímeros (ICTP-CSIC) , Juan de la Cierva 3, 28006 Madrid, Spain
| | - Vicente Lorenzo
- Grupo de Investigación "POLímeros: Caracterización y Aplicaciones" (U. A. del ICTP-CSIC), E.T.S.I. Industriales, Universidad Politécnica de Madrid , José Gutiérrez Abascal 2, 28006 Madrid, Spain
| | - Ernesto Pérez
- Instituto de Ciencia y Tecnología de Polímeros (ICTP-CSIC) , Juan de la Cierva 3, 28006 Madrid, Spain
| | - María L Cerrada
- Instituto de Ciencia y Tecnología de Polímeros (ICTP-CSIC) , Juan de la Cierva 3, 28006 Madrid, Spain
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Wang K, Addiego F, Bahlouli N, Ahzi S, Rémond Y, Toniazzo V, Muller R. Analysis of thermomechanical reprocessing effects on polypropylene/ethylene octene copolymer blends. Polym Degrad Stab 2012. [DOI: 10.1016/j.polymdegradstab.2012.05.005] [Citation(s) in RCA: 45] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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8
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Kock C, Gahleitner M, Schausberger A, Ingolic E. Polypropylene/polyethylene blends as models for high-impact propylene-ethylene copolymers, part 1: Interaction between rheology and morphology. J Appl Polym Sci 2012. [DOI: 10.1002/app.38289] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Lu XY, Yi JJ, Chen ST, Zu FH, Li RB. Characterization of impact polypropylene copolymers by solvent fractionation. CHINESE JOURNAL OF POLYMER SCIENCE 2011. [DOI: 10.1007/s10118-012-1097-3] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Kim SG, Lee JWS, Park CB, Sain M. Enhancing cell nucleation of thermoplastic polyolefin foam blown with nitrogen. J Appl Polym Sci 2010. [DOI: 10.1002/app.32294] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Effects of mixing sequence on peroxide cured polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs). Part. I. Morphological, mechanical and thermal properties. JOURNAL OF POLYMER RESEARCH 2009. [DOI: 10.1007/s10965-009-9354-z] [Citation(s) in RCA: 38] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Li R, Zhang X, Zhao Y, Hu X, Zhao X, Wang D. New polypropylene blends toughened by polypropylene/poly(ethylene-co-propylene) in-reactor alloy: Compositional and morphological influence on mechanical properties. POLYMER 2009. [DOI: 10.1016/j.polymer.2009.09.026] [Citation(s) in RCA: 46] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Chen J, Cao Y, Li H. The effect of propyleneâethylene copolymers with different comonomer content on melting and crystallization behavior of polypropylene. J Appl Polym Sci 2009. [DOI: 10.1002/app.31658] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
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Li Z, Kontopoulou M. Evolution of rheological properties and morphology development during crosslinking of polyolefin elastomers and their TPV blends with polypropylene. POLYM ENG SCI 2008. [DOI: 10.1002/pen.21265] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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The structure and physical properties of polypropylene and thermoplastic olefin nanocomposites containing nanosilica. POLYMER 2006. [DOI: 10.1016/j.polymer.2006.09.014] [Citation(s) in RCA: 134] [Impact Index Per Article: 7.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Austin JR, Kontopoulou M. Effect of organoclay content on the rheology, morphology, and physical properties of polyolefin elastomers and their blends with polypropylene. POLYM ENG SCI 2006. [DOI: 10.1002/pen.20622] [Citation(s) in RCA: 62] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/23/2023]
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Wang WQ, Kontopoulou M. Rotational molding of polypropylene/ultra-low-density ethylene-?-olefin copolymer blends. POLYM ENG SCI 2004. [DOI: 10.1002/pen.20165] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Kontopoulou M, Wang W, Gopakumar T, Cheung C. Effect of composition and comonomer type on the rheology, morphology and properties of ethylene-α-olefin copolymer/polypropylene blends. POLYMER 2003. [DOI: 10.1016/j.polymer.2003.08.043] [Citation(s) in RCA: 97] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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