Hybrid effects on mechanical properties of polyoxymethylene

Fracture of Thin-Walled Polyoxymethylene Bulk Specimens in Modes I and III

Thin-walled polymeric components are used in many applications. Hence, knowledge about their fracture behavior in bulk is beneficial in practice. Within this study, the double cantilever beam (DCB) and out-of-plane double cantilever beam (ODCB) tests are enhanced to enable the testing of such bulk specimens in mode I and mode III on the basis of the J-integral. This paper then presents and discusses the experimental results following the investigation of a semicrystalline polymer (polyoxymethylen) under quasi-static load conditions. From the experiments, fracture energies of similar magnitude in both mode I and mode III were determined. In mode III, pop-in fracture was observed. Furthermore, the fracture surfaces were investigated regarding the mode I and mode III dominant crack growth mechanisms, based on the morphology of the tested material. For specimens tested in mode I, no signs of plastic deformation were observed, and the fracture surface appears flat. In mode III, some samples display a twisted fracture surface (twisting angle close to 45°), which indicates local mode I crack growth. A transfer of the presented methodology to other (more ductile) polymeric materials is deemed possible without further restrictions. In addition, the presented setup potentially enables an investigation of polymeric bulk specimens in mixed mode I+III.

The Influence of the Hybridization Process on the Mechanical and Thermal Properties of Polyoxymethylene (POM) Composites with the Use of a Novel Sustainable Reinforcing System Based on Biocarbon and Basalt Fiber (BC/BF)

The presented work focuses on the assessment of the material performance of polyoxymethylene (POM)-based composites reinforced with the use of a biocarbon/basalt fiber system (BC/BF). The use of BC particles was aimed at eliminating mineral fillers (chalk, talc) by using fully biobased material, while basalt fibers can be considered an alternative to glass fibers (GF). All materials were prepared with the same 20% filler content, the differences concerned the (BC/BF) % ratio. Hybrid samples with (25/75), (50/50), and (75/25) ratios were prepared. Additionally, reference samples were also prepared (POM BC20% and POM BF20%.). Samples prepared by the injection molding technique were subjected to a detailed analysis of mechanical properties (static tensile and Charpy impact tests), thermomechanical characteristics (dynamic mechanical thermal analysis-DMTA, heat deflection temperature - HDT), and thermal and rheological properties (DSC, rotational rheometer tests). In order to assess fiber distribution within the material structure, the samples were scanned by a microtomography method (μCT). The addition of even a significant amount of BC particles did not cause excessive material brittleness, while the elongation and impact strength of all hybrid samples were very similar to the reference POM BF20% sample. The tensile modulus and strength values appear to be strictly dependent on the increasing BF fiber content. Thermomechanical analysis (DMTA, HDT) showed very similar heat resistance for all hybrid samples; the results did not differ from the values for the POM BF20 sample.

Glass fiber–reinforced polypropylene composites fabricated by direct fiber feeding injection molding

This article investigates the effect of process parameters on the mechanical properties of polypropylene-glass fiber (GF/PP) composites made using a new injection molding method known as direct fiber feeding injection molding (DFFIM). In the DFFIM process, continuous fibers are directly guided into the barrel of the injection molding machine through the designed vent and are fed into the polymer melt by the shearing motion of the screw of the injection molding machine during the plasticization process. The DFFIM process improves the fiber length and avoids excessive fiber attrition, resulting in enhanced mechanical properties in the composites. The effect of process parameters on the mechanical properties of manufactured composite specimens is discussed based on the results of tensile tests, three-point flexural tests, and Izod impact tests. Scanning electron microscopy was performed on the fracture surfaces to observe cross-section morphology. There is a fiber agglomeration phenomenon that occurs in the core layer of GF/PP composites made using DFFIM. The number of fiber rovings, number of fiber filaments, matrix feeding speed, and screw speed influence the GF content and distribution in the composites, ultimately affecting the mechanical properties.

Release of carbon nanotubes from an epoxy-based nanocomposite during an abrasion process

The abrasion behavior of an epoxy/carbon nanotube (CNT) nanocomposite was investigated. An experimental setup has been established to perform abrasion, particle measurement, and collection all in one. The abraded particles were characterized by particle size distribution and by electron microscopy. The abrasion process was carried out with a Taber Abraser, and the released particles were collected by a tube for further investigation. The particle size distributions were measured with a scanning mobility particle sizer (SMPS) and an aerodynamic particle sizer (APS) and revealed four size modes for all measured samples. The mode corresponding to the smallest particle sizes of 300-400 nm was measured with the SMPS and showed a trend of increasing size with increasing nanofiller content. The three measured modes with particle sizes from 0.6 to 2.5 μm, measured with the APS, were similar for all samples. The measured particle concentrations were between 8000 and 20,000 particles/cm(3) for measurements with the SMPS and between 1000 and 3000 particles/cm(3) for measurements with the APS. Imaging by transmission electron microscopy (TEM) revealed that free-standing individual CNTs and agglomerates were emitted during abrasion.