Extrusion with ultrasound applied on intumescent flame-retardant polypropylene

An Investigative Study on the Progress of Nanoclay-Reinforced Polymers: Preparation, Properties, and Applications: A Review

Nanoclay-reinforced polymers have attracted considerable universal attention in academic and industrial research due to their outstanding properties and their ever-expanding utilization in diversified applications. In that regard, in the present review, the structure of layered silicate clay, as well as procedures for clay material modification, are outlined. We also discuss the general characterization techniques, synthesis methods, and various properties of polymer-clay nanocomposites (PCNs), and some examples likewise are depicted from the scientific literature. The study's primary goal is to provide an up-to-date survey of polymer-clay nanocomposites and their specific applications in industries such as automotive, flame-retardant, and biomedical applications, coating, and packaging.

Improving Mechanical Properties and Reaction to Fire of EVA/LLDPE Blends for Cable Applications with Melamine Triazine and Bentonite Clay

The high flame-retardant loading required for ethylene-vinyl acetate copolymer blends with polyethylene (EVA-PE) employed for insulation and sheathing of electric cables represents a significant limitation in processability and final mechanical properties. In this work, melamine triazine (TRZ) and modified bentonite clay have been investigated in combination with aluminum trihydroxide (ATH) for the production of EVA-PE composites with excellent fire safety and improved mechanical properties. Optimized formulations with only 120 parts per hundred resin (phr) of ATH can achieve self-extinguishing behavior according to the UL94 classification (V0 rating), as well as reduced combustion kinetics and smoke production. Mechanical property evaluation shows reduced stiffness and improved elongation at break with respect to commonly employed EVA-PE/ATH composites. The reduction in filler content also provides improved processability and cost reductions. The results presented here allow for a viable and halogen-free strategy for the preparation of high performing EVA-PE composites.

Study of a novel co-rotating non-twin screw extruder in processing flame retardant polymer materials

A thorough study was carried out to investigate the priority of a novel co-rotating non-twin screw extruder (NTSE) over a traditional twin screw extruder (TSE) in the mixing process of halogen-free intumescent flame-retardant acrylonitrile-butadiene-styrene (ABS) composites. The homogeneity of the flame-retardant additives of the composites processed by NTSE and TSE under the same operating conditions was characterized by using mechanical performance properties, limiting oxygen index values, UL-94 tests, and thermogravimetric analysis. All the results suggested that NTSE could achieve better mixing of the flame-retardant additives in the polymer matrix than TSE, which was further clarified by the scanning electron microscope pictures.

A new approach designed for improving flame retardancy of intumescent polypropylene via continuous extrusion with supercritical CO2

scCO₂-aided IFR dispersion of PP/IFR composites and their improved flame retardancy.