A review of thermoplastic elastomeric nanocomposites for high voltage insulation applications

Study on the Relationship between Electron Transfer and Electrical Properties of XLPE/Modification SR under Polarity Reversal

The insulation of high-voltage direct-current (HVDC) cables experiences a short period of voltage polarity reversal when the power flow is adjusted, leading to sever field distortion in this situation. Consequently, improving the insulation performance of the composite insulation structure in these cables has become an urgent challenge. In this paper, SiC-SR (silicone rubber) and TiO2-SR nanocomposites were chosen for fabricating HVDC cable accessories. These nanocomposites were prepared using the solution blending method, and an electro-acoustic pulse (PEA) space charge test platform was established to explore the electron transfer mechanism. The space charge characteristics and field strength distribution of a double-layer dielectric composed of cross-linked polyethylene (XLPE) and nano-composite SR at different concentrations were studied during voltage polarity reversal. Additionally, a self-built breakdown platform for flake samples was established to explore the effect of the nanoparticle doping concentration on the breakdown field strength of double-layer composite media under polarity reversal. Therefore, a correlation was established between the micro electron transfer process and the macro electrical properties of polymers (XLPE/SR). The results show that optimal concentrations of nano-SiC and TiO2 particles introduce deep traps in the SR matrix, significantly inhibiting charge accumulation and electric field distortion at the interface, thereby effectively improving the dielectric strength of the double-layer polymers (XLPE/SR).

Effect of Impregnated Phenolic Resins on the Cellulose Membrane for Polymeric Insulator

In this study, a cellulose membrane (CM) was chemically treated with phenolic (PF) resin to improve its performance as a polymeric insulator. The CM was prepared from kenaf pulp, and the PF was synthesized from oil palm empty fruit (EFB) fibre. Four different concentrations of synthesized PF resin (5, 10, 15, and 20 wt.%) were impregnated under wet or dry conditions. Thermal analysis of the phenolic cellulose membrane (PCM) showed that the samples had good chemical interaction and compatibility. The PF uptake in the wet phenolic cellulose membrane (PCMW) was higher than in the dry phenolic cellulose membrane (PCMD). During the PF uptake, the CM underwent solvent exchange and absorption in wet and dry membranes, respectively. This difference also affected the crosslinking of PCM samples via the formation of methylene bridges. Due to the PF treatment, the PCM showed lower water absorption than CM. The PF concentrations also affect the surface roughness and electrical properties of PCM samples. These findings prove that PCM can be used as a renewable and green polymer electrical insulator.

The role of interface on the toughening and failure mechanisms of thermoplastic nanocomposites reinforced with nanofibrillated rubber

The interface plays a crucial role in the physical and functional properties of polymer nanocomposites, yet its effects have not been fully recognized in the setting of classical continuum-based modeling. In the present study, we investigate the roles of interface and interfiber interactions on the toughening effects of rubber nanofibers embodied in thermoplastic-based materials. Emphasis is placed on establishing comprehensive theoretical and atomistic descriptions of the nanocomposite systems subjected to pull-out and uniaxial extension in the longitudinal and transverse directions. Using the framework of molecular dynamics, the annealed melt-drawn nanofibers were spontaneously formed via the proposed four-step methodology. The generated nanofibers were then crosslinked using the proposed robust topology-matching algorithm, through which the chemical reactions arising in the crosslinking were closely assimilated. The interfiber interactions were also examined with respect to separation distances and nanofiber radius via a nanofiber-pair atomistic scheme, and the obtained results were subsequently incorporated into the pull-out and uniaxial test simulations. The results indicate that the compatibilizer grafting results in enhanced interfacial shear strength by introducing extra chemical interactions at the interface. In particular, it was found that the compatibilizer restricts the formation and coalescence of nanovoids, resulting in enhanced toughening effects. Together, we have shown that the presence of a small amount of well-dispersed rubber nanofibrillar network whose surfaces are grafted with maleic anhydride compatibilizer can dramatically increase the toughness and alter the failure mechanisms of the nanocomposites without any deterioration in the stiffness, which is also consistent with the recent experimental observations in our lab. The interfacial failure mechanism was also investigated by monitoring the changes in the atomic concentration profiles, mean square displacement and fractional free volume. The results obtained may serve as a promising alternative for the continuum-based modeling and analysis of interfaces.

Application and Suitability of Polymeric Materials as Insulators in Electrical Equipment

In this paper, the applications of thermoplastic, thermoset polymers, and a brief description of the functions of each subsystem are reviewed. The synthetic route and characteristics of polymeric materials are presented. The mechanical properties of polymers such as impact behavior, tensile test, bending test, and thermal properties like mold stress-relief distortion, generic thermal indices, relative thermal capability, and relative thermal index are mentioned. Furthermore, this paper covers the electrical behavior of polymers, mainly their dielectric strength. Different techniques for evaluating polymers’ suitability applied for electrical insulation are covered, such as partial discharge and high current arc resistance to ignition. The polymeric materials and processes used for manufacturing cables at different voltage ranges are described, and their applications to high voltage DC systems (HVDC) are discussed. The evolution and limitations of polymeric materials for electrical application and their advantages and future trends are mentioned. However, to reduce the high cost of filler networks and improve their technical properties, new techniques need to be developed. To overcome limitations associated with the accuracy of the techniques used for quantifying residual stresses in polymers, new techniques such as indentation are used with higher force at the stressed location.

Gamma irradiation influence on mechanical, thermal and conductivity properties of hybrid carbon nanotubes/montmorillonite nanocomposites

A thermoplastic elastomer (TPE) based nanocomposite with the same weight ratio of hybrid nanofillers composed of carbon nanotubes (CNTs) and montmorillonite nanoclay (DK4) was prepared using a melt blending technique with an internal mixer. The TPE composite was blended from polylactic acid (PLA), liquid natural rubber (LNR) as a compatibilizer and natural rubber (NR) in a volume ratio of 70:10:20, respectively. The weight ratio of CNTs and DK4 was 2.5 wt%. The prepared samples were exposed to gamma radiation at range of 0–250 kGy. After exposure to gamma radiation, the mechanical, thermo-mechanical, thermal and electrical conductivity properties of the composites were significantly higher than unirradiated TPE composites as the irradiation doses increased up to 150 kGy. Transmission electron microscopy (TEM) micrographs revealed the good distribution and interaction between the nano-fillers and the matrix in the prepared TPE hybrid nanocomposites. In summary, the findings from this work definite that gamma irradiation might be a viable treatment to improve the properties of TPE nanocomposite for electronic packaging applications.

•

Carbon nanotubes/montmorillonite nanocomposite was prepared via a melt blending.

•

Gamma irradiation improved the interaction and dispersion of nanofillers in matrix.

•

At 150 kGy, the thermo-mechanical properties and conductivities improved.

An Improved Physical-Stochastic Model for Simulating Electrical Tree Propagation in Solid Polymeric Dielectrics

The dielectric breakdown of solid polymeric materials is due to the inception and propagation of electrical trees inside them. The remaining useful life of the solid dielectrics could be determined using propagation simulations correlated with non-intrusive measurements such as partial discharges (PD). This paper presents a brief review of the different models for simulating electrical tree propagation in solid dielectrics. A novel improved physical-stochastic model is proposed, which allows quantitatively and qualitatively analyzing the electrical tree propagation process in polymeric dielectrics. Simulation results exhibit good agreement with measurements presented in the literature. It is concluded that the model allows adequately predicting the tree propagation behavior and additional experimental analyses are required in order to improve the model accuracy.