Controlling interfacial instabilities in PP/EVOH coextruded multilayer films through the surface density of interfacial copolymers

Graphene oxide as a multi-functional additive for compatilizer, enhancer, and barrier in ethylene vinyl alcohol copolymer/aramid pulp composites

To improve the thermal, mechanical, and barrier properties of ethylene vinyl alcohol copolymer (EVOH)/aramid pulp (AP), graphene oxide (GO) was used as a compatilizer, enhancer, and barrier to fabricate EVOH-based composites. The results showed that graphene oxide serves as an ideal compatilizer to reinforce the interfacial action between the EVOH matrix and aramid pulp. The EVOH/AP/GO composite presented the best combination of thermal stability, tensile strength, oxygen barrier, and heat deformation temperature by adding only 1 wt% graphene oxide, compared to those of pure EVOH. Moreover, both scanning electron microscopy (SEM) and polarized optical microscopy (POM) photographs demonstrated that the aramid pulp dispersed homogeneously into the EVOH resin with the addition of 1 wt% graphene oxide. Our work provides a novel and facile way for producing a prominent EVOH-based composite, which can be potentially used in packaging fields in the future.

In Situ Detection of Interfacial Flow Instabilities in Polymer Co-Extrusion Using Optical Coherence Tomography and Ultrasonic Techniques

Co-extrusion is a widely used processing technique for combining various polymers with different properties into a tailored multilayer product. Individual melt streams are combined in a die to form the desired shape. Under certain conditions, interfacial flow instabilities are observed; however, fundamental knowledge about their onset and about critical conditions in science and industry is scarce. Since reliable identification of interfacial co-extrusion flow instabilities is essential for successful operation, this work presents in situ measurement approaches using a novel co-extrusion demonstrator die, which is fed by two separate melt streams that form a well-controlled two-layer co-extrusion polymer melt flow. An interchangeable cover allows installation of an optical coherence tomography (OCT) sensor and of an ultrasonic (US) measurement system, where the former requires an optical window and the latter good direct coupling with the cover for assessment of the flow situation. The feasibility of both approaches was proven for a material combination that is typically found in multilayer packaging applications. Based on the measurement signals, various parameters are proposed for distinguishing reliably between stable and unstable flow conditions in both measurement systems. The approaches presented are well suited to monitoring for and systematically investigating co-extrusion flow instabilities and, thus, contribute to improving the fundamental knowledge about instability onset and critical conditions.

Interfacial Phenomena in Multi-Micro-/Nanolayered Polymer Coextrusion: A Review of Fundamental and Engineering Aspects

The multilayer coextrusion process is known to be a reliable technique for the continuous fabrication of high-performance micro-/nanolayered polymeric products. Using laminar flow conditions to combine polymer pairs, one can produce multilayer films and composites with a large number of interfaces at the polymer-polymer boundary. Interfacial phenomena, including interlayer diffusion, interlayer reaction, interfacial instabilities, and interfacial geometrical confinement, are always present during multilayer coextrusion depending on the processed polymers. They are critical in defining the microstructural development and resulting macroscopic properties of multilayered products. This paper, therefore, presents a comprehensive review of these interfacial phenomena and illustrates systematically how these phenomena develop and influence the resulting physicochemical properties. This review will promote the understanding of interfacial evolution in the micro-/nanolayer coextrusion process while enabling the better control of the microstructure and end use properties.