The recent developments of thermotropic liquid crystalline polymers

Effects of liquid crystal polymer (LCP) on the structure and performance of PEEK/CF composites

Carbon fiber reinforced polyether ether ketone (PEEK/CF) composites feature diverse advantages and have been applied in various fields. However, the high melt viscosity of PEEK leads to their poor processing performance and affects their practical applications. Here a liquid crystal polymer (LCP) was introduced into a PEEK/CF system as a new strategy to address the aforementioned issues. Bearing aromatic rings on the main chains, LCP can strongly interact with PEEK by pi-pi interaction, which alters the crystallization behaviour and facilitates processing of PEEK/CF, eventually improving its mechanical performance. As a result, a high crystallinity (37.37%), a decreased equilibrium torque (8.902 Nm), and a high tensile strength (230.97 MPa) are realized with 5 wt% LCP. The current approach offers a new solution to simultaneously promote processing and mechanical performance of PEEK/CF and other polymer-based composites.

Importance of Viscosity Control for Recyclable Reinforced Thermoplastic Composites

Thermoplastic composites consisting of a liquid crystalline polymer (LCP) and poly(lactide) (PLA) have the potential to combine good mechanical performance with recyclability and are therefore interesting as strong and sustainable composite materials. The viscoelastic behavior of both the LCP and the PLA is of great importance for the performance of these composites, as they determine the LCP morphology in the composite and play a crucial role in preventing the loss of mechanical performance upon recycling. Though the effect of the matrix viscosity is well-documented in literature, well-controlled systems where the LCP viscosity is tailored are not reported. Therefore, four LCPs, with the same chemical backbone but different molecular weights, are used to produce reinforced LCP-PLA composites. The differences in viscosity of the LCPs and viscosity ratio between the dispersed phase and the matrix of the blends are evident in the resultant composite morphology: in all cases fibrils are formed; however, the diameter increases considerably as the viscosity ratio increases for the higher molar mass LCPs. The fibril diameter ranges from several hundred nanometer to a few micrometer. A typical layered structure in the injection molded composites is observed, where the layer-thickness is influenced by the LCP viscosity. The LCPs are found to effectively reinforce the PLLA matrix, increasing the Young's modulus by 60% and the maximum stress by 40% for the composite containing 30 wt % of the most viscous LCP. Remarkably, this did not result in an increase in brittleness, effectively increasing the toughness of the composite compared to pure PLLA. The feasible reprocessability of this composite is confirmed, by subjecting it to three reprocessing cycles. The relaxation of the LCPs orientation upon heating is measured via in situ WAXD. We compare the relaxation in an amorphous PLA matrix and in a semicrystalline PLLA matrix with that of the pure LCPs. The matrix viscosity is found to strongly influence the relaxation. For example, in a low viscous amorphous matrix relaxation of the LCP fibrils into droplets dominates the process, whereas a semicrystalline matrix helps in maintaining the fibril morphology and intermolecular orientation of the LCP. In the latter case, the LCPs relax via contraction and coalescence of the polydomain texture and maintains a significant degree of orientation until the PLLA crystals melt and the matrix viscosity decreases. The insights gained in this study on the role of the LCP viscosity on the morphology and performance of thermoplastic composites, as well as the relaxation of LCPs in a matrix, will aid progression toward sustainable and reprocessable LCP reinforced thermoplastic composites.

Thermoplastic PLA-LCP Composites: A Route toward Sustainable, Reprocessable, and Recyclable Reinforced Materials

Reprocessing of reinforced composites is generally accompanied by loss of value and performance, as normally the reinforcing phase is damaged, or the matrix is lost in the process. In the search for more sustainable recyclable composite materials, we identify blends based on poly(l-lactide) (PLA) and thermotropic liquid crystalline polymers (LCP) as highly promising self-reinforced thermoplastic composites that can be recycled several times without loss in mechanical properties. For example, irrespective of the thermal history of the blend, injection molded bars of PLA containing 30 wt % LCP exhibit a tensile modulus of 6.4 GPa and tensile strength around 110 MPa, as long as the PLA matrix has a molecular weight of 170 kg mol^-1 or higher. However, after several mechanical reprocessing steps, with the gradual decrease in the molecular weight of the PLA matrix, deterioration of the mechanical performance is observed. The origin of this behavior is found in the increasing LCP to PLA viscosity ratio: at a viscosity ratio below unity, the dispersed LCP droplets are effectively deformed into the desired fibrillar morphology during injection molding. However, deformation of LCP droplets becomes increasingly challenging when the viscosity ratio exceeds unity (i.e., when the PLA matrix viscosity decreases during consecutive reprocessing), eventually resulting in a nodular morphology, a poor molecular orientation of the LCP phase, and deterioration of the mechanical performance. This molecular weight dependency effectively places a limit on the maximum number of mechanical reprocessing steps before chemical upgrading of the PLA phase is required. Therefore, a feasible route to maintain or enhance the mechanical properties of the blend, independent of the number of reprocessing cycles, is proposed.

Controlling Processing, Morphology, and Mechanical Performance in Blends of Polylactide and Thermotropic Polyesters

Thermoplastic composites based on thermotropic liquid crystalline polymer (LCP) materials are interesting candidates for reinforced composite application due to their promising mechanical performance and potential for recyclability. In combination with a societal push toward the more sustainable use of materials, these properties warrant new interest in this class of composites. Though numerous studies have been performed in the past, a coherent set of design rules for LCP design for the generation of injection-molded reinforced thermoplastic composites is not yet available, likely due to the complex interplay between LCP and matrix components. In this study, we report on the processing of poly(l-lactide) with two different LCPs, at relatively low processing temperatures. The study focuses on critical parameters for the morphological development and mechanical performance of LCP-reinforced composites. The influence of blend composition and the processing conditions, on the mechanical response of the composites, is investigated using rheology, wide-angle X-ray diffraction, mechanical analysis, and microscopy techniques. The study conclusively demonstrates that both the matrix viscosity and viscosity ratio between the dispersed and matrix phase, determine the deformation and breakup of the dispersed LCP droplets during extrusion. In addition, the thermal dependence of the viscosity ratio appears to be a critical parameter for the composite performance after injection molding. For example, during injection molding, stretching and molecular orientation of the LCP phase into highly oriented fibrils are prevented when the viscosity ratio increases rapidly upon cooling. In contrast, melt drawing proves to be a more effective processing route as the extensional flow field stabilizes elongated droplets, independent of the viscosity ratio. Overall, these findings provide valuable insights in the morphological development of LCP-reinforced blends, highlighting the importance of the development of viscoelastic properties as a function of temperature, and provide guidelines for the design of new LCP polymers and their thermoplastic composites.

Synthesis and characterization of a nematic fully aromatic polyester based on biphenyl 3,4′-dicarboxylic acid

Fully-aromatic homopolyester based on biphenyl 3,4′-bibenzoate facilitated a nematic mesophase and restricted crystallization.

Effect of chemical structure on the subglass relaxation dynamics of biobased polyesters as revealed by dielectric spectroscopy: 2,5-furandicarboxylic acid vs. trans-1,4-cyclohexanedicarboxylic acid

The chemical structure-dynamics relationship for poly(trimethylene 2,5-furanoate) and poly(trimethylene 1,4-cyclohexanedicarboxylate) was investigated via dielectric spectroscopy and compared with that of poly(trimethylene terephthalate) in order to evaluate the impact on the subglass dynamics of the chemical nature of the ring. Further comparison was accomplished with the neopentyl glycol containing counterparts: poly(neopentyl 2,5-furanoate) and poly(neopentyl 1,4-cyclohexanedicarboxylate). Our study reveals a multimodal nature of the subglass β process. For the more flexible polymers (containing cyclohexane rings) three modes for the β process were detected. The faster mode was assigned to the relaxation of the oxygen linked to the aliphatic carbon, the slower one to the link between the aliphatic ring and the ester group, and the third mode to the aliphatic ring. For stiffer polymers (containing aromatic rings), the local modes appear more coupled. This effect is more evident in the polymers with the furan ring where essentially a single β mode can be resolved.

Control of the Length of Aromatic Polyester Whiskers

The control method of poly( p-oxybenzoyl) (POB) whisker length is reported, with the main focus being on how to make the length of the whiskers longer. The POB whiskers were prepared by the polymerization of p-acetoxybenzoic acid in LPF at 330°C. The increase in whisker length is caused by the way oligomer lamellaepileupalongthelongaxisoftheneedle-likecrystalswithspiralgrowth. From the present detailed morphological observations during polymerization, the tip angle of the whiskers is constant at 80° up to a time 10 min, whereas it becomes significantly sharper to 12° at 30 min. This sharpening of the tip angles seems to be highly related to the degree of supersaturation of the oligomers dissolved in solution. In order to depress the sharpening of the tip angle and to extend the steady-state growth for increase of the whisker length, oligomers were added twice into the polymerization system, after 10 min just before the tip angle becomes sharper and then after 20 min. The addition of oligomers extended the steady-state growth period, and the length was increased from 40 μm to 47 μm with the first addition and then to 50 μm with the second addition. The addition of oligomers during steady-state growth gives the most favourable conditions for continuous growth with spiral growth.

Size Control of Poly(p -Oxybenzoyl) Whiskers by Addition of Crystals during Polymerization of p -Acetoxybenzoic Acid

Control of the size, such as the length and width, of poly(p-oxybenzoyl) (POB) whiskers is a desirable technology. In this study, the addition of nuclei to the polymerization system is examined to control the size of the POB whisker. Polymerizations were carried out in liquid paraffin at 330 'C for 6 hr. The polymerization concentration was 1%. The crystals were prepared for 10 min, of which the tip angle is 800, are added as nuclei to the polymerization solution just before the crystallization is about to begin. The length does not increase at all by addition of the added crystals. The width increases and its distribution becomes significantly broader in all cases. The broadness of the width distribution reveals that nuclei are newly formed in the course of polymerization after the addition of crystals. It is difficult to inhibit the generation of new crystals by the control of the number of added crystals because the precipitation rate of the oligomers is much higher than the consumption rate of the oligomers by crystallization and therefore the excess oligomers which cannot participate in the crystal growth induce nucleation. It is concluded that the addition of the crystals as nuclei is not an available method to lengthen the POB whisker.

Simulation Study of Thermotropic LCPs and Prediction of Normal Stress Difference at High Shear Rate

The shear viscosity and normal stress difference of two filled and two unfilled thermotropic liquid crystal polymer (TLCPs) were studied. The rigid and rod like molecules of TLCPs orientate differently at different shear rates. Under low shear rate, the molecules tend to align in the direction of the flow but also tumble and wagging on their own axis. The abnormal orientation of the molecules also depends upon temperature, fillers contents, aspect ratio and elastic nature of LCP molecules. These behaviors lead to unusual rheological properties of LCPs, such as negative first normal stress difference for filled LCPs at low shear rates. But with the increase of shear rate, the molecules are oriented in the direction of flow, which lead to isotropic flow at high shear rates. The complicated rheological properties and characteristic anisotropic properties of LCPs are modelled by recently developed Leonov's viscoselastic constitutive equations. Simulation has been carried out using Mathematica software and the characteristic anisotropic properties of LCPs have been identified. The experimentally measured viscosities at high shear rate have been compared with model predictions. Moreover, the normal stress differences using at high shear rates have been estimated using Leonov's model, which is experimentally not accessible.

High-performance functional ecopolymers based on flora and fauna

Liquid crystalline (LC) polymers of rigid monomers based on flora and fauna were prepared by in-bulk polymerization. Para-coumaric (p-coumaric) acid [4-hydroxycinnamic acid (4HCA)] and its derivatives were selected as phytomonomers and bile acids were selected as biomonomers. The 4HCA homopolymer showed a thermotropic LC phase only in a state of low molecular weight. The copolymers of 4HCA with bile acids such as lithocholic acid (LCA) and cholic acid (CA) showed excellent cell compatibilities but low molecular weights. However, P(4HCA-co-CA)s allowed LC spinning to create molecularly oriented biofibers, presumably due to the chain entanglement that occurs during in-bulk chain propagation into hyperbranching architecture. P[4HCA-co-3,4-dihydroxycinnamic acid (DHCA)]s showed high molecular weight, high mechanical strength, high Young's modulus, and high softening temperature, which may be achieved through the entanglement by in-bulk formation of hyperbranching, rigid structures. P(4HCA-co-DHCA)s showed a smooth hydrolysis, in-soil degradation, and photo-tunable hydrolysis. Thus, P(4HCA-co-DHCA)s might be applied as an environmentally degradable plastic with extremely high performance.