The Bran and Grain Grinding Level Affect the Tensile Characteristics of Bioplastics Derived from Wholegrain Wheat Flours

The mechanical performance of thermoplastic bulk samples obtained by plasticizing wheat flours differing in grain hardness, alveographic parameters, absence or presence of bran, and grinding level was assessed. Grains of four bread wheat (Triticum aestivum L.) cultivars (Altamira, Aubusson, Blasco, and Bologna) were milled with the aim of producing single-cultivar refined flour (R), or wholegrain flour with fine (F) or coarse (C) grinding. The flours were plasticized, injection molded and tested for tensile properties. The results confirmed that the presence of bran increased the strength (σ) and reduced the elongation at break (ε) of thermoplastics obtained from the flours of each cultivar. The grinding level had an effect, since σ was higher and ε was lower in F than in C samples. SEM analysis of samples revealed that the bran and its texture affected the exposure of starch granules to plasticizer. Composting experiments also revealed that the formulations are able to disintegrate within 21 days with a mass loss rate higher in plastics from F than C flours, while germination tests carried out with cress seeds indicated that it takes two months before the compost loses its phytotoxic effects. Overall, the refining and bran particle size of wheat flours, besides their gluten composition and baking properties, represent novel choice factors to be considered when tailoring the manufacturing of plastic materials for selected requirements and uses.

Eco-friendly preparation and characterization of bioplastic films made from marine fish-scale wastes

Synthetic plastics are becoming hazardous wastes, posing a threat to environmental sustainable health; hence, they must be replaced with alternatives. This study aimed to prepare corn starch-based bioplastics using fish scale through film casting technique as an alternative to synthetic plastics. In this work, four types of bioplastic films (CSF, CSFSF1, CSFSF2, FSF) containing different percentages of fish-scale powder and corn starch were prepared. Physical and chemical properties such as texture, color, solubility in hot water, tensile strength, functional groups, and morphology of all the four types of the prepared bioplastics were analyzed. The mixture of fish-scale powder and corn starch powder in the ratio of 1:3 (CSFSF1) yielded the best results. Its average thickness is 0.0420 ± 0.001 mm, water absorption range is 55-60%, tensile strength is 6.06 ± 0.05 MPa, and thermal stability is 278.741 °C. In the biodegradability test, degradation was noticed after 7 days of treatment with organic waste. The degradation was confirmed by surface changes in the morphology and the development of Aspergillus sp. Corn starch film (CSF) exhibited the highest degradation (60%), while the fish-scales film (FSF) underwent the least degradation (28%). The produced bioplastics were prepared from eco-friendly, inexpensive, and natural materials. Thus, the present research has provided a viable alternative to synthetic plastics.

Effect of Degumming Duration on the Behavior of Waste Filature Silk-Reinforced Wheat Gluten Composite for Sustainable Applications

Silkworm silk proteins are of great importance in several fields of science owing to their outstanding properties. India generates waste silk fibers, also known as waste filature silk, in abundance. Utilizing waste filature silk as reinforcement in biopolymers enhances its physiochemical properties. However, the hydrophilic sericin layer on the surface of the fibers makes it very difficult to have proper fiber-matrix adhesion. Thus, degumming the fiber surface allows better control of the fiber properties. The present study uses filature silk (Bombyx mori) as fiber reinforcement to prepare wheat gluten-based natural composites for low-strength green applications. The fibers were degummed in sodium hydroxide (NaOH) solution from a 0 to 12 h duration, and composites were prepared from them. The analysis exhibited optimized fiber treatment duration and its effect on the composite properties. The traces of the sericin layer were found before 6 h of fiber treatment, which interrupted homogeneous fiber-matrix adhesion in the composite. The X-ray diffraction study showed enhanced crystallinity of the degummed fibers. The FTIR study of the prepared composites with degummed fibers showed that shifted peaks toward lower wavenumbers supported better bonding among the constituents. Similarly, the tensile and impact strength of the composite made of 6 h of degummed fibers showed better mechanical properties than others. The same can be validated with the SEM analysis and TGA as well. This study also showed that prolonged exposure to alkali solution reduces the fiber properties, thus reducing composite properties too. As a green alternative, the prepared composite sheets can potentially be applied in manufacturing seedling trays and one-time nursery pots.

A review of environmental friendly green composites: production methods, current progresses, and challenges

The growing concern about environmental damage and the inability to meet the demand for more versatile, environmentally friendly materials has sparked increasing interest in polymer composites derived from renewable and biodegradable plant-based materials, mainly from forests. These composites are mostly referred to as "green" and they can be widely employed in many industrial applications. Green composites are less harmful to the environment and could be potential substitutes for petroleum-based polymeric materials. It is helpful to limit usage of fossil oil assets by developing biopolymer matrices such as cellulose-reinforced biocomposites using renewable assets such as plant oils, carbohydrates, and proteins. This paper focuses on green composites processing utilizing a variety of naturally available resources, sustainable materials which are not detrimental to the environment, new scientific signs of progress in achieving green sustainable development, as well as nanotechnology and its environmental consequences. Additionally, the environmental impacts of different composite materials are examined in this paper, along with their production from eco-friendly materials. Moreover, the manufacturing aspects of green composites and some concerns related to their production are also discussed. The merits of green composite materials and valid reasons why they are a valuable substitute for the traditionally used composite materials are also covered.

Wheat Biocomposite Extraction, Structure, Properties and Characterization: A Review

Biocomposite materials create a huge opportunity for a healthy and safe environment by replacing artificial plastic and materials with natural ingredients in a variety of applications. Furniture, construction materials, insulation, and packaging, as well as medical devices, can all benefit from biocomposite materials. Wheat is one of the world’s most widely cultivated crops. Due to its mechanical and physical properties, wheat starch, gluten, and fiber are vital in the biopolymer industry. Glycerol as a plasticizer considerably increased the elongation and water vapor permeability of wheat films. Wheat fiber developed mechanical and thermal properties as a result of various matrices; wheat gluten is water insoluble, elastic, non-toxic, and biodegradable, making it useful in biocomposite materials. This study looked at the feasibility of using wheat plant components such as wheat, gluten, and fiber in the biocomposite material industry.

Chemical Approaches in Processing Wheat Gluten-Based Polymer Materials

Processing wheat gluten-based renewable and biodegradable polymer materials through chemical modifications has been demonstrated as an effective way to improve the mechanical strength and modulus, material flexibility, barrier properties, and thermal processability, and to introduce new functionalities. Challenges still remain in further enhancing material properties, balancing hydrophilicity/hydrophobicity and biodegradability in the material, achieving a designed performance, and maintaining the material sustainability. A good understanding of protein structures, reactivity, and functionalities of wheat gluten is fundamental for such research and development, and a close collaboration between bio-chemists, polymer chemists, and material scientists is necessary for the approach.