Understanding the Effect of Side Reactions on the Recyclability of Furan-Maleimide Resins Based on Thermoreversible Diels-Alder Network

We studied the effect of side reactions on the reversibility of epoxy with thermoreversible Diels-Alder (DA) cycloadducts based on furan and maleimide chemistry. The most common side reaction is the maleimide homopolymerization which introduces irreversible crosslinking in the network adversely affecting the recyclability. The main challenge is that the temperatures at which maleimide homopolymerization can occur are approximately the same as the temperatures at which retro-DA (rDA) reactions depolymerize the networks. Here we conducted detailed studies on three different strategies to minimize the effect of the side reaction. First, we controlled the ratio of maleimide to furan to reduce the concentration of maleimide groups which diminishes the effects of the side reaction. Second, we applied a radical-reaction inhibitor. Inclusion of hydroquinone, a known free radical scavenger, is found to retard the onset of the side reaction both in the temperature sweep and isothermal measurements. Finally, we employed a new trismaleimide precursor that has a lower maleimide concentration and reduces the rate of the side reaction. Our results provide insights into how to minimize formation of irreversible crosslinking by side reactions in reversible DA materials using maleimides, which is important for their application as novel self-healing, recyclable, and 3D-printable materials.

The Effect of Molecular Weight on the (Re)-Processability and Material Properties of Bio-Based, Thermoreversibly Cross-Linked Polyesters

A (partially) bio-based short-chain polyester is prepared through interfacial polycondensation of furan-functionalized diphenolic acid with terephthalic chloride. The furan groups along the backbone of the obtained polyester are able to form a covalent network (PE-fur/Bism) with various ratios of 1,1′-(methylenedi-4,1-phenylene)bismaleimide via the thermoreversible Diels–Alder (DA) reaction. Several techniques have been employed to characterize the polyester network, including 1H-NMR, gel permeation chromatography (GPC), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA). The polyester base polymer displays a glass transition temperature of 115 °C, whereas the temperatures at which the retro-Diels–Alder (rDA) reaction takes place lie above 130 °C for the various polyester/bismaleimide networks. Excellent thermoreversibility and recyclability of the polyester resin have been shown through DSC and DMTA measurements.

Tuning the thermoreversible temperature domain of PTMC-based networks with thermosensitive links concentration

In this work, thermoreversible poly(trimethylene carbonate) (PTMC) based networks with different crosslinking densities were obtained by Diels-Alder (DA) reaction between furan-functionalized PTMC precursors and a bismaleimide. Furan-grafted PTMC with various functionalities determined by ¹H-NMR analyses were prepared from telechelic PTMC oligomer, glycerol, 4,4'-methylenebis(cyclohexyl isocyanate) (H₁₂MDI) and furfuryl alcohol. The formation of network structures by DA reaction between furan and maleimide groups were proved by Fourier-transform infrared spectroscopy (FT-IR). Although both exo and endo DA adduct forms exist, the thermally more stable exo form dominates. The thermoreversibility of networks was evidenced by FT-IR, solubility, differential scanning calorimetry (DSC) and rheology experiments at different temperatures. By increasing furan functionality or node concentration, denser and stiffer networks could be formed with higher Young's modulus and true stress at break in tensile tests, as well as higher crossover temperature, which indicates a nominal transition from elastic behavior to viscous state. The disruption of networks was found to occur in high temperature ranges from 130 to 160 °C, depending on their crosslinking density.

Thermally Healable and Recyclable Graphene-Nanoplate/Epoxy Composites Via an In-Situ Diels-Alder Reaction on the Graphene-Nanoplate Surface

In this work, thermally healable graphene-nanoplate/epoxy (GNP/EP) nanocomposites were investigated. GNPs were used as reinforcement and crosslinking platforms for the diglycidyl ether of bisphenol A-based epoxy resin (DGEBA) through the Diels-Alder (DA) reaction with furfurylamine (FA). The GNPs and FA could then be used as a derivative of diene and dienophile in the DA reaction. It was expected that the combination of GNPs and FA in DGEBA would produce composites based on the interfacial properties of the components. We confirmed the DA reaction of GNPs and FA at the interface during curing of the GNP/EP nanocomposites. This procedure is simple and solvent-free. DA and retro DA reactions of the obtained composites were demonstrated, and the thermal healing properties were evaluated. The behavior of the GNP/EP nanocomposites in the DA reaction is similar to that of thermosetting polymers at low temperatures due to crosslinking by the DA reaction, and the nanocomposites can be recycled by a retro DA reaction at high temperatures.

Control of Gelation and Properties of Reversible Diels-Alder Networks: Design of a Self-Healing Network

Reversible Diels-Alder (DA) type networks were prepared from furan and maleimide monomers of different structure and functionality. The factors controlling the dynamic network formation and their properties were discussed. Evolution of structure during both dynamic nonequilibrium and isothermal equilibrium network formation/breaking was followed by monitoring the modulus and conversion of the monomer. The gelation, postgel growth, and properties of the thermoreversible networks from tetrafunctional furan (F4) and different bismaleimides (M2) were controlled by the structure of the maleimide monomer. The substitution of maleimides with alkyl (hexamethylene bismaleimide), aromatic (diphenyl bismaleimide), and polyether substituents affects differently the kinetics and thermodynamics of the thermoreversible DA reaction, and thereby the formation of dynamic networks. The gel-point temperature was tuned in the range T_gel = 97-122 °C in the networks of the same functionality (F4-M2) with different maleimide structure. Theory of branching processes was used to predict the structure development during formation of the dynamic networks and the reasonable agreement with the experiment was achieved. The experimentally inaccessible information on the sol fraction in the reversible network was received by applying the theory. Based on the acquired results, the proper structure of a self-healing network was designed.

Synthesis and Degradation Mechanism of Self-Cured Hyperbranched Epoxy Resins from Natural Citric Acid

Rapid and highly efficient degradation of cured thermoset epoxy resins is a major challenge to scientists. Here, degradable self-cured hyperbranched epoxy resins (DSHE-n, n = 1, 2, and 3) were synthesized by a reaction between 3-isocyanato-4-methyl-epoxy-methylphenylcarbamate and degradable epoxy-ended hyperbranched polyester (DEHP-n) prepared from maleicanhydride, citric acid, and epichlorohydrin. The chemical structure of DSHE-n was characterized by Fourier transform infrared and 1H NMR spectra. With an increase in DSHE-n molecular weight, the adhesion strength of self-cured DSHE-n films increases distinctly from class 1 to 4, and their pencil hardness remains about class B-2B. The study on the self-cured behavior and mechanism of DSHE-n shows that the carbamate group of the DSHE-n is decomposed into diamine group to react with epoxy group and form a cross-linked structure. The self-cured DSHE-n films were degraded completely in 2 h at 90 °C in the mixed solution of hydrogen peroxide (H2O2) and N,N-dimethylformamide under atmospheric pressure and produced the raw material citric acid, indicating good degradation performance and recyclable property of DSHE-n.

Thermally-Induced Self-Healing Behaviors and Properties of Four Epoxy Coatings with Different Network Architectures

The thermally-induced self-healing behavior of polymer coatings consists of two steps, i.e., gap closure and crack repair. In addition, the polymer coatings with thermally-induced self-healing capability are expected to show satisfied properties to ensure the application. Here, four epoxy coatings with dense irreversible Network I, dense reversible Network II based on a Diels⁻Alder (DA) reaction, loose irreversible Network III, as well as partially irreversible and partially reversible Network IV were prepared, respectively. The dense irreversible Network I showed an evident gap closure upon heating, while the crack still existed at the high temperature. The dense reversible Network II presented good self-healing upon direct heating at a high temperature of 150 °C, leading to the quick gap closure in 40 s and subsequent crack disappearance in 80 s. The loose irreversible Network III showed negligible crack variations upon heating, while the partially reversible and partially irreversible Network IV showed quick gap closure as well but only partial crack disappearance. Besides, the coating with the reversible Network II based on the DA reaction not only presented good self-healing capability but also possessed the satisfied mechanical properties and the best electrochemical corrosion property, ensuring its further exploitation and potential practical applications.

Synthesis of a Degradable High-Performance Epoxy-Ended Hyperbranched Polyester

Degradation and recycling of cured thermosetting epoxy resins are major challenges to the industry. Here, a low-viscosity, degradable epoxy-ended hyperbranched polyester (DEHP) is synthesized by a reaction between epichlorohydrin and a carboxyl-ended hyperbranched polyester (DCHP) obtained from an esterification between citric acid and maleic anhydride. The chemical structures of DCHP and DEHP were characterized by Fourier transform infrared and ¹H NMR. DEHP has a positive effect on reinforcing and toughening of the diglycidyl ether of bisphenol-A (DGEBA). With an increase in the content and molecular weight of DEHP, the mechanical performances of the cured DEHP/DGEBA composites, including the tensile, flexural, and impact strengths, increase first and then decrease. The improvements on the tensile, flexural, and impact strengths were 34.2-43.4%, 35.6-48.1%, and 117.9-137.8%, respectively. Moreover, the DEHP also promotes degradation of the cured DEHP/DGEBA composites. The degree of degradation of the cured DEHP/DGEBA composites increases with an increase of the DEHP content and molecular weight. The composites containing 12 wt % DEHP can be degraded completely in only about 2 h at about 90 °C, compared with the degradation degree (35%) of cured DGEBA, indicating good degradation and recycling properties of the DEHP.

Micro- and nanogels with labile crosslinks – from synthesis to biomedical applications

We emphasize the synthetic strategies to produce micro-/nanogels and the importance of degradable linkers incorporated in the gel network.