Polydimethylsiloxane Polymerized Emulsions for Acoustic Materials Prepared Using Reactive Triblock Copolymer Surfactants

Porous polymers have interesting acoustic properties including wave dampening and acoustic impedance matching and may be used in numerous acoustic applications, e.g., waveguiding or acoustic cloaking. These materials can be prepared by the inclusion of gas-filled voids, or pores, within an elastic polymer network; therefore, porous polymers that have controlled porosity values and a wide range of possible mechanical properties are needed, as these are key factors that impact the sound-dampening properties. Here, the synthesis of acoustic materials with varying porosities and mechanical properties that could be controlled independent of the pore morphology using emulsion-templated polymerizations is described. Polydimethylsiloxane-based ABA triblock copolymer surfactants were prepared using reversible addition-fragmentation chain transfer polymerizations to control the emulsion template and act as an additional cross-linker in the polymerization. Acoustic materials prepared with reactive surfactants possessed a storage modulus of ∼300 kPa at a total porosity of 71% compared to materials prepared using analogous nonreactive surfactants that possessed storage modulus values of ∼150 kPa at similar porosities. These materials display very low longitudinal sound speeds of ∼35 m/s at ultrasonic frequencies, making them excellent candidates in the preparation of acoustic devices such as metasurfaces or lenses.

Continuous Ligand-Free Catalysis Using a Hybrid Polymer Network Support

Although the pharmaceutical and fine chemical industries primarily utilize batch homogeneous reactions to carry out chemical transformations, emerging platforms seek to improve existing shortcomings by designing effective heterogeneous catalysis systems in continuous flow reactors. In this work, we present a versatile network-supported palladium (Pd) catalyst using a hybrid polymer of poly(methylvinylether-alt-maleic anhydride) and branched polyethyleneimine for intensified continuous flow synthesis of complex organic compounds via heterogeneous Suzuki-Miyaura cross-coupling and nitroarene hydrogenation reactions. The hydrophilicity of the hybrid polymer network facilitates the reagent mass transfer throughout the bulk of the catalyst particles. Through rapid automated exploration of the continuous and discrete parameters, as well as substrate scope screening, we identified optimal hybrid network-supported Pd catalyst composition and process parameters for Suzuki-Miyaura cross-coupling reactions of aryl bromides with steady-state yields up to 92% with a nominal residence time of 20 min. The developed heterogeneous catalytic system exhibits high activity and mechanical stability with no detectable Pd leaching at reaction temperatures up to 95 °C. Additionally, the versatility of the hybrid network-supported Pd catalyst is demonstrated by successfully performing continuous nitroarene hydrogenation with short residence times (<5 min) at room temperature. Room temperature hydrogenation yields of >99% were achieved in under 2 min nominal residence times with no leaching and catalyst deactivation for more than 20 h continuous time on stream. This catalytic system shows its industrial utility with significantly improved reaction yields of challenging substrates and its utility of environmentally-friendly solvent mixtures, high reusability, scalable and cost-effective synthesis, and multi-reaction successes.

Synthesis and Applications of Elastomeric Polymerized High Internal Phase Emulsions (PolyHIPEs)

Polymer foams (PFs) are among the most industrially produced polymeric materials, and they are found in applications including aerospace, packaging, textiles, and biomaterials. PFs are predominantly prepared using gas-blowing techniques, but PFs can also be prepared from templating techniques such as polymerized high internal phase emulsions (polyHIPEs). PolyHIPEs have many experimental design variables which control the physical, mechanical, and chemical properties of the resulting PFs. Both rigid and elastic polyHIPEs can be prepared, but while elastomeric polyHIPEs are less commonly reported than hard polyHIPEs, elastomeric polyHIPEs are instrumental in the realization of new materials in applications including flexible separation membranes, energy storage in soft robotics, and 3D-printed soft tissue engineering scaffolds. Furthermore, there are few limitations to the types of polymers and polymerization methods that have been used to prepare elastic polyHIPEs due to the wide range of polymerization conditions that are compatible with the polyHIPE method. In this review, an overview of the chemistry used to prepare elastic polyHIPEs from early reports to modern polymerization methods is provided, focusing on the applications that flexible polyHIPEs are used in. The review consists of four sections organized around polymer classes used in the preparation of polyHIPEs: (meth)acrylics and (meth)acrylamides, silicones, polyesters and polyurethanes, and naturally occurring polymers. Within each section, the common properties, current challenges, and an outlook is suggested on where elastomeric polyHIPEs can be expected to continue to make broad, positive impacts on materials and technology for the future.

Porous Materials Based on Poly(methylvinylsiloxane) Cross-Linked with 1,3,5,7-Tetramethylcyclotetrasiloxane in High Internal Phase Emulsion as Precursors to Si-C-O and Si-C-O/Pd Ceramics

Polysiloxane networks were prepared by hydrosilylation of poly(methylvinylsiloxane) (V₃ polymer) with 1,3,5,7-tetramethylcyclotetrasiloxane (D₄^H) at various Si-Vinyl: Si-H groups molar ratios in water-in-oil high internal phase emulsion (HIPE). Curing the emulsions followed by removal of water led to foamed cross-linked polysiloxane systems differing in the cross-linking degrees, as well as residual Si-H and Si-Vinyl group concentrations. Treatment of thus obtained materials in Pd(OAc)₂ solution in tetrahydrofuran resulted in the formation of porous palladium/polymer nanocomposites with different Pd contents (1.09–1.70 wt %). Conducted investigations showed that pyrolysis of the studied materials at 1000 °C in argon atmosphere leads to porous Si-C-O and Si-C-O/Pd ceramics containing amorphous carbon and graphitic phases. Thermogravimetric (TG) analysis of the starting cross-linked polymer materials and those containing Pd nanoparticles revealed that the presence of palladium deteriorates thermal stability and decreases ceramic yields of preceramic networks. The extent of this effect depends on polymer cross-linking density in the system.

Poly(methylvinylsiloxane)-Based High Internal Phase Emulsion-Templated Materials (polyHIPEs)-Preparation, Incorporation of Palladium, and Catalytic Properties

Poly(methylvinylsiloxane) (V₃ polymer) obtained by kinetically controlled anionic ring-opening polymerization of 1,3,5-trimethyl-1,3,5-trivinylcyclotrisiloxane was cross-linked with various amounts of 1,3,5,7-tetramethylcyclotetrasiloxane (D₄^H) in w/o high internal phase emulsions (HIPEs). PolyHIPEs thus prepared differed in the polymer cross-linking degree, which affected their porous morphology and total porosity. The obtained V₃ polymer-based polyHIPEs were applied as matrices for the incorporation of Pd from the Pd(OAc)₂ solution in tetrahydrofuran. This process involved the conversion of Si–H groups remaining in the polymer networks and resulted in the formation of crystalline, metallic Pd in the systems. Mean sizes of the generated Pd crystallites were lower in polyHIPEs of higher than in those of lower polymer cross-linking degrees and porosities (∼5 nm vs ∼8 nm, respectively). The Pd-containing polyHIPEs showed activity in catalytic hydrogenation of the triple carbon–carbon bond in phenylacetylene giving the unsaturated product, styrene with a selectivity of ca. 80%. To the best of our knowledge, this is the first work devoted to polysiloxane-based polyHIPEs with dispersed metallic particles.

PDMS polymerized high internal phase emulsions (polyHIPEs) with closed-cell, aqueous-filled microcavities

Emulsion templates can produce a wide range of unique microstructures via solidification of the continuous phase. Some of these structures result in unique, fluid-filled composites reminiscent of biological tissue when the templating droplets develop into closed-cell structures. However, the state-of-the-art falls short in replicating the mechanical and functional response of biological structures due to stiff, fragile, and bio-incompatible materials while lacking systematic processing parameters. This article describes the synthesis of high internal phase, closed-cell, polydimethylsiloxane (PDMS) elastomeric foams which simultaneously achieve biocompatibility, mechanical robustness, flexibility, and selective permeability. Water-in-oil high internal phase emulsions (HIPEs) stabilized by silica nano-particles (SNPs) provide the microstructural template, resulting in a >74% by volume aqueous phase (up to 82%). To overcome the prohibitive barrier to HIPE formation when using a mechanically-superior, but highly viscous commercial PDMS kit, we produce HIPE templates via centrifugation of low internal phase emulsions (LIPEs, <30% by volume dispersed phase). This oil phase crosslinks into an aqueous-filled (water + glycerol + NaCl) elastomeric composite. The composite's microstructural dependence on viscosity ratio, mixing speed, emulsifier concentration, and centrifugal force are systematically characterized. The resulting microstructured, fluid-filled elastomer composites exhibit mechanically robust and highly flexible behavior due to the excellent properties of the PDMS continuous phase.

New trends in cellular silicone: Innovations and applications

The purpose of this article is to provide an overview of manufacturing processes used in the development of cellular silicone for a wide variety of applications. The combination of intrinsic properties of silicone and foam is considered as an attractive solution in many applications. With regard to the long-standing interest of the industry in silicone chemistry, foaming is very common from hydrosilylation/condensation reactions. This well-known technology leads to homogeneous, elastic, low density and biocompatible foams. However, the size of the cells remains large, the reactions are sensitive to humidity and the dangerousness of the hydrogen could be an industrial concern. Many researches are moving towards alternatives to the manufacture of silicone cellular materials such as gas foaming, phase separation, emulsion and sacrificial models, and syntactic charges. In addition, the theories of sorption, diffusion, nucleation and cell growth are detailed to explain the formation of gaseous foam. CO2 is commonly used to physically foam silicone because of its good solubility. However, the diffusive behavior of CO2 is high in silicone as explained by the free volume theory. Silicone–CO2 foaming is essentially triggered by rapid depressurization leading to a cell density around 1 × 109 cells/cm3 in the best case. In addition, templated foams are divided into emulsion polymerization (polyHIPE), sacrificial foams and syntactic foams. These methods are simple because they do not need specific foaming equipments. Pore sizes are also tunable as function of template sizes.

Stress and Magnetic Field Bimode Detection Sensors Based on Flexible CI/CNTs-PDMS Sponges

This work reports porous carbonyl iron particles/multiwalled carbon nanotubes-polydimethylsiloxane composites (PCMCs) with high flexibility and low density. In comparison to the solid product, the porous PCMC possesses a larger elongation and deformation. Because of the excellent magnetic-mechanic-electric coupling performance, the flexible composite exhibits bimode sensitivity to both the external stresses and magnetic field. Typically, the normalized resistance variation (Δ R/ R) of PCMC reaches 82.8% and 52.2% when the compression strain and tension strain are 60% and 50%, respectively. Moreover, the Δ R/ R induced by bending, twisting, and magnetostress also changes remarkably. When a 144 mT magnetic field is applied, the Δ R/ R of PCMC increases with 3.6%. To further understand the magnetic-mechanic-electric coupling mechanism, a conductive network sensing model is proposed and analyzed. Finally, on the basis of the bimode PCMC sensor array, a smart chessboard which can precisely discriminate special chesses with different masses and magnets is developed. This study provides a new fabrication method for next-generation three-dimensional smart sensors toward artificial electronics and soft robotics.

Tailoring of the porous structure of soft emulsion-templated polymer materials

This paper discusses the formation of soft porous materials obtained by the polymerization of inverse water-in-silicone (polydimethylsiloxane, PDMS) emulsions. We show that the initial state of the emulsion has a strong impact on the porous structure and properties of the final material. We show that using a surfactant with different solubilities in the emulsion continuous phase (PDMS), it is possible to tune the interaction between emulsion droplets, which leads to materials with either interconnected or isolated pores. These two systems present completely different behavior upon drying, which results in macroporous air-filled materials in the interconnected case and in a collapsed material with low porosity in the second case. Finally, we compare the mechanical and acoustical properties of these two types of bulk polymer monoliths. We also describe the formation of micrometric polymer particles (beads) in these two cases. We show that materials with an interconnected macroporous structure have low mechanical moduli and low sound speed, and are suitable for acoustic applications. The mechanical and acoustical properties of the materials with a collapsed porous structure are similar to those of non-porous silicone, which makes them acoustically inactive.

Inflatable Elastomeric Macroporous Polymers Synthesized from Medium Internal Phase Emulsion Templates

Closed cell elastomeric polydimethylsiloxane (PDMS) based polymerized medium internal phase emulsions (polyMIPEs) containing an aqueous solution of sodium hydrogen carbonate (NaHCO3) have been produced. Via thermal decomposition of NaHCO3, carbon dioxide was released into the polyMIPE structure to act as a blowing agent. When placed into an atmosphere with reduced pressure, these macroporous elastomers expanded to many times their original size, with a maximum expansion of 30 times. This expansion was found to be repeatable and reproducible. The extent of volume expansion was determined primarily by the dispersed phase volume ratio of the emulsion template; polyMIPEs with 60% dispersed phase content produced greater volume expansion ratios than polyMIPEs with 50% dispersed phase. Increasing the concentration of NaHCO3 in the dispersed phase also led to increased expansion due to the greater volume of gas forming within the porous structure of the silicone elastomer. The expansion ratio could be increased by doubling the agitation time during the emulsification process to form the MIPEs, as this decreased the pore wall thickness and hence the elastic restoring force of the porous silicone elastomer. Although MIPEs with 70% dispersed phase could be stabilized and successfully cured, the resultant polyMIPE was mechanically too weak and expanded less than polyMIPEs with a dispersed phase of 60%. It was also possible to cast the liquid emulsion into thin polyMIPE films, which could be expanded in vacuum, demonstrating that these materials have potential for use in self-sealing containers.

Soft porous silicone rubbers as key elements for the realization of acoustic metamaterials

In this work, macroporous materials made of polydimethylsiloxane, a soft silicone rubber, are prepared using UV polymerization with an emulsion-templating procedure. The porosity of the final materials can be precisely controlled by adjusting the volume of the dispersed phase. We show that the porous structure of the materials is the template of the droplets of the initial emulsions. Mechanical tests show that the materials Young's moduli decrease with the porosity of the materials. Acoustic measurements indicate that, in such a porous elastomeric matrix, the sound speed also decreases dramatically as soon as the porosity increases to attain values of as low as 80 m/s. The results are compared to earlier ones on silica aerogels and are interpreted within the framework of a simple theoretical approach. We show that the very low sound speed value is a consequence of the low value of the polymer shear modulus. This explains why such porous soft silicone rubbers are so efficient at playing the role of slow-soft resonators in acoustic metamaterials. Moreover, the fast rate of polymerization of such UV-curable fluid allows for a facile shaping of the final material as beads or rods in microfluidic devices.1.

Macrostructuring of emulsion-templated porous polymers by 3D laser patterning

Micro-stereolithography (μSL) is used to produce 3D porous polymer structures by templating high internal phase emulsions. A variety of structures are produced, including lines, squares, grids, and tubes. The porosity matches that of materials produced by conventional photopolymerization.