Preparation and characterization of poly (phenylene sulfide) nanocomposites with both silica and clay fillers

Poly (phenylene sulfide) (PPS)/silica (SiO2)/organophilic montmorillonite OMMT(clay) nanocomposites are prepared and two kinds of nanofillers of different dimensions, the plate-like OMMT(clay) and globe-like SiO2, are dispersed through their “filler–filler” interaction in melt processing. In PPS/SiO2/clay system, strong filler–filler interaction is established by different responses to shear flow of inorganic clay and SiO2, thus the well dispersion of nanofillers is achieved successfully. However, the OMMT platelets are prone to be entangled by PPS molecular chains in PPS/SiO2/OMMT composites due to the extremely low interfacial tension between PPS and OMMT, which blocks the interaction between OMMT and SiO2. The result reveals two key points in realizing well dispersion of nanofillers in polymer by establishing filler–filler interaction in processing, namely, the distinct responses to shear flow of nanofillers provide an important condition for filler–filler interaction, while the direct collision between each other is another key point to successfully realize this interaction.

Polymer Nanocomposites in Emulsion and Suspension: an Overview

Polymer nanocomposites have been a subject of intense research in the recent yeas. By nanoscale dispersion of inorganic fillers in the polymer matrices, significant enhancements in the properties of the materials have been achieved at very low filler volume fractions. Different modes of nanocomposite synthesis have been developed in the recent years which include template synthesis, in-situ polymerization, melt intercalation and polymer or prepolymer adsorption from solution. The last methodology also covers emulsion and suspension polymerization techniques for the synthesis of nanocomposites. These emulsion and suspension modes of polymer nanocomposite synthesis have the advantage that the polymerization is carried out in the presence of water which does not allow buildup of viscosity and the heat dissipation from the system is also easily achieved. The potential thermal damage to the polymer and the organic modification usually encountered in the melt intercalation is also avoided in the case of emulsion and suspension polymerization. Different polymer systems have been reported like polystyrene, polyurethanes, epoxy, poly(methyl methacrylate), poly(N-isopropylacrylamide), poly(butyl acrylate) etc. Specific synthetic methodologies like surfactant free polymerization, controlled living polymerization etc. have also been reported to successfully achieve nanocomposites with superior properties than the pure polymers. Majority of the studies bring home the conclusion that the amount of clay as well as surface modification present on clay surface significantly affect the microstructure and properties of the nanocomposite particles. Apart from clay as filler, many studies also have used the spherical inorganic particles as reinforcements.