Morphological changes during annealing of polyethylene nanocrystals

Polymer crystals are metastable and exhibit morphological changes when being annealed. To observe morphological changes on molecular scales we started from small nanometer-sized crystals of highly folded long-chain polymers. Micron-sized stripes consisting of monolayers or stacks of several layers of flat-on oriented polyethylene nanocrystals were generated via evaporative dewetting from an aqueous dispersion. We followed the morphological changes in time and at progressively higher annealing temperatures by determining the topography and viscoelastic properties of such assemblies of nanocrystals using atomic force microscopy. Due to smallness and high surface-to-volume ratio of the nanocrystals, already at 75 °C, i.e. about 60 degrees below the nominal melting point, the lateral size of the crystal coarsened. Intriguingly, this occurred without a noticeable reduction in the number of folds per polymer chain. Starting at around 110 °C, chain folds were progressively removed leading to crystal thickening. At higher temperatures, but still below the melting point, prolonged annealing allowed for surface diffusion of molten polymers on the initially bare substrate, leading eventually to the disappearance of crystals. We compared these results to the behavior of the same nanocrystals annealed in an aqueous dispersion and to bulk samples.

Ultrathin films of variable polarity and crystallinity obtained from 1,2-polybutadiene nanoparticle dispersions

Characterization of ultrathin films of different polymer nanoparticles obtained at room temperature via spin-coating of aqueous dispersions and their morphology are described. Very small nanoparticles of semicrystalline 1,2-polybutadiene (PB), noncrystalline poly(1-butene) (PH), and poly(1-butenal) (PHF) were prepared via catalytic emulsion polymerization and subsequent hydrogenation or hydroformylation. The prefabricated nanoparticles were used as building blocks. The thin films obtained are continuous and transparent (n=1.5; κ=0). The properties of these films, formed from different constituents, are analyzed. Atomic force microscopy (AFM) and transmission electron microscopy (TEM) images show that the PB-films are very smooth (rms roughness=10 nm) and polycrystalline. Recrystallization of these PB films reveals that edge-on lamellae are the constituent units. Films with very low roughness values (rms roughness <2 nm) are obtained with PH nanoparticles, due to the soft character of the nanoparticles. The AFM profile of the PHF films reveals that the surface remains structured after drying due to the high degree of the internal cross-linking that occurs in the nanoparticles. Quantification of the films' polarity (I(3)/I(1)=0.89, 1.3, and 2.1 for PHF, PB, and PH, respectively) agrees well with the previous values obtained for the polymer dispersions. Surfactant molecules are desorbed during the film formation; however, these aggregates can be removed by rinsing with water with no undesirable effects observed on the films.