Effects of external donors and hydrogen concentration on oligomer formation and chain end distribution in propylene polymerization with Ziegler-Natta catalysts

Polymerization in the Borstar Polypropylene Hybrid Process: Combining Technology and Catalyst for Optimized Product Performance

Producing isotactic polypropylene (iPP) homo- and copolymers in a wide composition and property range according to customer demand requires perfect alignment between the process technology, catalyst system and polymer structure. The present review shows this for the Borstar® PP process, a hybrid process employing liquid bulk and gas phase stages, in an exemplary way. It starts with the process design and continues through two generations of Ziegler–Natta catalyst development history to the design of advanced multimodal random and multiphase copolymers. Essential elements of each of the three areas contributing to performance range are highlighted, and an outlook to future development is given.

Propylene Polymerization Performance with Ziegler-Natta Catalysts Combined with U-Donor and T01 Donor as External Donor

In propylene (C3) polymerization with Ziegler-Natta catalyst, not only internal donor but also external donor is very important to make isotactic polypropylene (PP) with higher yield. Most propylene-based polymers have been commercially produced with Ziegler-Natta catalysts combined with dialkyl-dialkoxy silane compounds (R2Si(OR)2) such as C-donor, P-donor, and D-donor as external donors. In this paper, we will introduce the propylene polymerization performance with aminosilane compounds, i.e., diethylamino triethoxy silane (U-donor) and bis(ethylamino) di-cyclopentyl silane (T01 donor), as external donor in Ziegler–Natta catalyst. The polymerization screening experiments were conducted using some triethoxyalkylsilanes compounds (1–7) and performances were compared with U-donor. The polymerization results of the binary donor system show improvement in stereoregularity. These aminosilane compounds exhibit high hydrogen response in propylene polymerization and high copolymerization performance of propylene (C3) and ethylene (C2) in ICP production compared with dialkyl-dialkoxy silane compounds. While using methanol as an additive along with external electron donor, as a serendipitous, the copolymerization activity, block ratio, EPR (ethylene-propylene rubber) content improve significantly for U-donor as compared with T01 donor and C-donor.

Effect of novel amido ester internal donor on the performance of Ziegler Natta catalyst for propylene polymerization

Various classes of molecules like diethers, succinates, diesters, amido esters are currently being used as internal donors on MgCl2 supported titanium catalysts for isotactic polypropylene as an alternative to phthalate donors owing to their potential health risk laid down by REACH legislation. In the present paper, design and synthesis of a few novel amido ester internal donors with single chiral center (7–11) by mimicking the model amido ester 3 having two chiral centers; and their catalyst preparation method were described. Further preliminary polymerization tests with newly synthesized donor molecules were investigated and results revealed that by structurally mimicking 3 with one chiral center and also with varied substitutional patterns in ester/amido moiety decline the polypropylene activity as well as isotacticity. These donor molecules are ineffective for appropriate coordination on MgCl2 sites on inducing steric hindrance for improved isotacticity; nevertheless also induces poisoning effect for the active Ti centers leading to catalyst fouling in many cases.

Control of Ziegler–Natta catalyst activity by the structural design of alkoxysilane-based external donors

Herein, the evaluation of four commercial alkoxysilanes and two laboratory synthesized novel diethoxysilacycloalkanes as external donors towards propylene polymerization has been done.

Study on Hydrogen Sensitivity of Ziegler⁻Natta Catalysts with Novel Cycloalkoxy Silane Compounds as External Electron Donor

Two novel cycloalkoxy silane compounds (ED1 and ED2) were synthesized and used as the external electron donors (EEDs) in Ziegler⁻Natta catalysts with diethyl 2,3-diisopropylsuccinate as internal electron donor. The results indicated that the Ziegler⁻Natta catalysts using ED1 and ED2 as EEDs had high catalytic activities and good stereoselectivities. The melt flow rate (MFR) and gel permeation chromatography (GPC) results revealed that the obtained polypropylene has higher MFR and lower average molecular weights than the commercial EED cyclohexyl methyl dimethoxysilane. The differential scanning calorimetry (DSC) results indicated that new isospecific active centers formed after the introduction of new external donors. The work implied that the novel EEDs could improve the hydrogen sensitivities of the catalyst system and obtain polymers with high melt flow rate.

Unraveling the Catalytic Synergy between Ti(3+) and Al(3+) Sites on a Chlorinated Al2 O3 : A Tandem Approach to Branched Polyethylene

An original step-by-step approach to synthesize and characterize a bifunctional heterogeneous catalyst consisting of isolated Ti(3+) centers and strong Lewis acid Al(3+) sites on the surface of a chlorinated alumina has been devised. A wide range of physicochemical and spectroscopic techniques were employed to demonstrate that the two sites, in close proximity, act in a concerted fashion to synergistically boost the conversion of ethylene into branched polyethylene, using ethylene as the only feed and without any activator. The coordinatively unsaturated Al(3+) ions promote ethylene oligomerization through a carbocationic mechanism and activate the Ti(3+) sites for the traditional ethylene coordination polymerization.