Block and random copolymerization of ε-caprolactone, L-, and rac-lactide using titanium complex derived from aminodiol ligand

Crafting sustainable solutions: architecting biodegradable copolymers through controlled ring-opening copolymerization

Polylactic acid (PLA) is a biodegradable and biocompatible polymer with versatile applications in packaging and medicine. It is derived from lactic acid and thus represents an eco-friendly option sourced from renewable raw materials. Despite its advantages, PLA exhibits few drawbacks, such as brittleness and relatively high melting and glass transition temperatures. However, these limitations can be addressed through copolymerization with other monomers like ε-caprolactone (ε-CL), resulting in a composite material with improved physical properties. This paper comprehensively reviews achievements in PLA-PCL copolymerization using organometallic catalysts, discussing scientific findings and various copolymer architectures obtained, including random or block configurations. It also demonstrates various sustainable catalysts for achieving the required microstructure under mild reaction conditions without the aid of any external initiator.

Catalysts as Key Enablers for the Synthesis of Bioplastics with Sophisticated Architectures

Bioplastics are one of the answers to environmental pollution and linear material flows. The most promising bioplastic polylactide (PLA) is already replacing conventional plastics in a number of applications. The properties of PLA, however, do not fit for all potential application areas, but they can be altered by the introduction of comonomers. The copolymerization of lactide (LA) with other lactones like ϵ-caprolactone (CL) has been established for several years. Nevertheless, controlling copolymerizations remains a challenge due to the high complexity of the system. Copolymerization of LA with other monomer classes is much less investigated, but has the chance to overcome the limitations in material properties that occur when only lactones are used. The crucial factor for all copolymerizations is the catalyst. It dominates the reaction kinetics and determines the resulting microstructure. In this review, copolymerization catalysts for LA are presented divided into catalysts for the synthesis of lactone block copolymers, lactone random copolymers, and multimechanistically synthesized copolymers. The selected catalysts are highlighted either owing to their industrially applicable polymerization conditions or their non-standard mechanism.

Controlled and effective ring-opening (co)polymerization of rac-lactide, ε-caprolactone and ε-decalactone by β-pyrimidyl enolate aluminum complexes

A series of β-pyrimidyl enolate aluminum complexes (1–6) were found to promote controlled and living ROP of rac-LA, ε-CL, and ε-DL. Six well-defined diblock copolymers and the perfect random copolymer poly(l-LA-r-CL) were successfully synthesized.

Master of Chaos and Order: Opposite Microstructures of PCL‐ co ‐PGA‐ co ‐PLA Accessible by a Single Catalyst**

One catalyst, two reaction set‐ups, three monomers and unlimited macromolecular microstructural designs: The iron guanidine complex [FeCl₂(TMG5NMe₂asme)] (1) polymerizes lactide faster than the industrially used Sn(Oct)₂ and shows high activity towards glycolide and ϵ‐caprolactone. Its distinguished features enable the synthesis of both block and random‐like copolymers in the melt by a simple change of the polymerization set‐up. Sequential addition of monomers yields highly ordered block copolymers including the symmetrical PLA‐b‐PGA‐b‐PCL‐b‐PGA‐b‐PLA pentablock copolymers, while polymerizations of monomer mixtures feature enhanced transesterifications and pave the way to di‐ and terpolymers with highly dispersed repeating unit distributions. A robust catalyst active under industrially applicable conditions and producing copolymers with desired microstructures is a major step towards biocompatible polymers with tailor‐made properties as alternatives for traditional plastics on the way towards a sustainable, circular material flow.

Niobium and Tantalum complexes derived from the acids Ph2C(X)CO2H (X = OH, NH2): synthesis, structure and ROP capability

Tetranuclear [M4(OEt)8(L1)4(μ-O)2] and dinuclear [M2(OEt)4(L2H2)4(μ-O)] complexes (M = Nb, Ta) derived from benzilic acid (L1H2) and diphenylglycine (L2H3) have been structurally characterized and are capable of the ROP of μ-caprolactone and rac-lactide.

Copolymerization of L-Lactide and ε-Caprolactone promoted by zinc complexes with phosphorus based ligands

The zinc complexes 1 and 2 bearing chelating phosphorous based pincer ligands were found to catalyze the ring-opening copolymerization of L-lactide and ε-caprolactone in the melt at 110 °C to obtain a series of random copolymers in which the monomer distributions were coherent with the monomer ratio in the feed. All the obtained copolymers showed high molecular masses with monomodal and moderately narrow distributions. The thermal properties of the achieved copolymers (T_g, glass transition temperature, and T_m, melting temperature) were strongly dependent on their composition. A linear dependence of T_g with molar percentage of lactide in the copolymers was observed over a temperature range from -59 °C (pure polycaprolactone) to 55 °C (pure polylactide).

Active Ga-catalysts for the ring opening homo- and copolymerization of cyclic esters, and copolymerization of epoxide and anhydrides

A series of gallium complexes L12Ga4Me8 (1), L22Ga4Me8 (2), and L32Ga4Me8 (3) was synthesized by reaction of GaMe3 with Schiff base ligands L1-3H2 (L1H2 = 2,4-di-tert-butyl-6-{[(3-hydroxypropyl)imino]methyl}phenol; L2H2 = 2,4-dichloro-6-{[(3-hydroxypropyl)imino]methyl}phenol; L3H2 = 4-tert-butyl-2-{[(3-hydroxypropyl)imino]methyl}phenol) and characterized by 1H, 13C NMR, IR spectroscopy, elemental analysis and single crystal X-ray analysis (1, 2), proving their tetranuclear structure in the solid state. Complexes 1-3 showed good catalytic activity in the ring opening homopolymerization (ROP) and ring opening copolymerization (ROcoP) of lactide (LA) and ε-caprolactone (ε-CL) in the presence of benzyl alcohol (BnOH) in toluene at 100 °C, yielding polymers with the expected average molecular weights (Mn) and narrow molecular weight distributions (MWD), as well as a high isoselectivity for the ROP of rac-lactide (rac-LA), yielding isotactic-enriched PLAs with Pm values up to 0.78. Kinetic studies with complex 1 proved the first order dependence on monomer concentration, while mechanistic studies confirmed the coordination insertion mechanistic (CIM) pathway. Sequential addition of monomers gave well defined diblock copolymers of PCL-b-PLLA and PLLA-b-PCL, proving the living character of the polymerization reactions. The catalysts also showed perfect selectivity for the copolymerization of cyclohexene oxide (CHO) with both succinic anhydride (SA) and maleic anhydride (MA) in the presence of BnOH and produced >99% alternating block copolymers.

Comparative Experimental and Theoretical Study of Mg, Al and Zn Aryloxy Complexes in Copolymerization of Cyclic Esters: The Role of the Metal Coordination in Formation of Random Copolymers

Homogeneity of copolymers is a general problem of catalytic coordination polymerization. In ring-opening polymerization of cyclic esters, the rational design of the catalyst is generally applied to solve this problem by the equalization of the reactivities of comonomers-however, it often leads to a reduction of catalytic activity. In the present paper, we studied the catalytic behavior of BnOH-activated complexes (ВНТ)Mg(THF)2nBu (1), (ВНТ)2AlMe (2) and [(ВНТ)ZnEt]2 (3), based on 2,6-di-tert-butyl-4-methylphenol (BHT-H) in homo- and copolymerization of L-lactide (lLA) and ε-caprolactone (εCL). Even at 1:5 lLA/εCL ratio Mg complex 1 catalyzed homopolymerization of lLA without involving εCL to the formation of the polymer backbone. On the contrary, Zn complex 3 efficiently catalyzed random lLA/εCL copolymerization; the presence of mono-lactate subunits in the copolymer chain clearly pointed to the transesterification mechanism of copolymer formation. Both epimerization and transesterification side processes were analyzed using the density functional theory (DFT) modeling that confirmed the qualitative difference in catalytic behavior of 1 and 3: Mg and Zn complexes demonstrated different types of preferable coordination on the PLA chain (k2 and k3, respectively) with the result that complex 3 catalyzed controlled εCL ROP/PLA transesterification, providing the formation of lLA/εCL copolymers that contain mono-lactate fragments separated by short oligo(εCL) chains. The best results in the synthesis of random lLA/εCL copolymers were obtained during experiments on transesterification of commercially available PLLA, the applicability of 3/BnOH catalyst in the synthesis of random copolymers of εCL with methyl glycolide, ethyl ethylene phosphonate and ethyl ethylene phosphate was also demonstrated.

DFT Visualization and Experimental Evidence of BHT-Mg-Catalyzed Copolymerization of Lactides, Lactones and Ethylene Phosphates

Catalytic ring-opening polymerization (ROP) of cyclic esters (lactides, lactones) and cyclic ethylene phosphates is an effective way to process materials with regulated hydrophilicity and controlled biodegradability. Random copolymers of cyclic monomers of different chemical nature are highly attractive due to their high variability of characteristics. Aryloxy-alkoxy complexes of non-toxic metals such as derivatives of 2,6-di-tert-butyl-4-methylphenoxy magnesium (BHT-Mg) complexes are effective coordination catalysts for homopolymerization of all types of traditional ROP monomers. In the present paper, we report the results of density functional theory (DFT) modeling of BHT-Mg-catalyzed copolymerization for lactone/lactide, lactone/ethylene phosphate and lactide/ethylene phosphate mixtures. ε-Caprolactone (ε-CL), l-lactide (l-LA) and methyl ethylene phosphate (MeOEP) were used as examples of monomers in DFT simulations by the Gaussian-09 program package with the B3PW91/DGTZVP basis set. Both binuclear and mononuclear reaction mechanistic concepts have been applied for the calculations of the reaction profiles. The results of calculations predict the possibility of the formation of random copolymers based on l-LA/MeOEP, and substantial hindrance of copolymerization for ε-CL/l-LA and ε-CL/MeOEP pairs. From the mechanistic point of view, the formation of highly stable five-membered chelate by the products of l-LA ring-opening and high donor properties of phosphates are the key factors that rule the reactions. The results of DFT modeling have been confirmed by copolymerization experiments.

Catalytic metal-based systems for controlled statistical copolymerisation of lactide with a lactone

A comprehensive survey of the recent developments of metal-based catalysts for the ROcoP of lactide with another lactone is presented.

Printable, Degradable, and Biocompatible Ion Gels from a Renewable ABA Triblock Polyester and a Low Toxicity Ionic Liquid

We have designed printable, biocompatible, and degradable ion gels by combining a novel ABA triblock aliphatic polyester, poly(ε-decalactone)-b-poly(dl-lactide)-b-poly(ε-decalactone), and a low toxicity ionic liquid, 1-butyl-1-methylpyrrolidinium bistrifluoromethanesulfonylimide ([P₁₄][TFSI]). Due to the favorable compatibility between amorphous poly(dl-lactide) and [P₁₄][TFSI] and the insolubility of the poly(ε-decalactone), the triblock polymer forms self-assembled micellar cross-links similar to thermoplastic elastomers, which ensures similar processing conditions and mechanical robustness during the fabrication of printed electrolyte-gated organic transistor devices. Additionally, the ester backbone in the polymer structure enables efficient hydrolytic degradation of these ion gels compared to those made previously using carbon-backbone polymers.

Mixed Allyl Rare-Earth Borohydride Complexes: Synthesis, Structure, and Application in (Co-)Polymerization Catalysis of Cyclic Esters

A series of new trivalent rare-earth allyl-borohydride complexes with the formula [RE(BH₄ )₂ (C₃ H₅ )(thf)_x ] (RE=Sc (1), x=2; RE=Y (2) and La (3), x=3) were synthesized by reaction of the corresponding rare-earth trisborohydrides [RE(BH₄ )₃ (thf)_x ] with half an equivalent of bis(allyl)magnesium. The complexes were fully characterized by determining their X-ray structure. Similar to their previously described Nd (4) and Sm (5) analogues, these complexes display a monomeric structure with two terminal trihapto BH₄ groups, one π-η³ allyl ligand, three THF molecules for complexes 2 and 3, and two THF molecules for complex 1. The catalytic behavior of complexes 1-5 toward the ring-opening polymerization (ROP) of l-lactide (l-LA) and ϵ-caprolactone (ϵ-CL) was assessed. The Nd complex featured the best activity toward l-LA (turnover frequency (TOF)=1300 h^-1 ) and the order was Nd>La>Sm>Y>Sc. Complexes 1-3 were found very active for the ROP of ϵ-CL (TOF=166 000 h^-1 ), which is in line with the already established exceptionnally high performance of complexes 4 and 5. With both monomers, it was shown that the borohydride moiety was the preferentially initiating group, rather than the allyl one. The random copolymerization of l-LA and ϵ-CL was performed with complexes 1-5, in the absence or in the presence of benzyl alcohol as a chain-transfer agent, affording copolymers with ϵ-caprolactone up to 62 % inserted. The copolymers synthesized display a variety of microstructures, that is, blocky, random, or quasi-alternating.

Characterization of Aliphatic Polyesters Synthesized via Enzymatic Ring-Opening Polymerization in Ionic Liquids

To evaluate the effects of ionic liquids (ILs) on the microstructural features of aliphatic polyesters for biomedical applications, a series of copolymers were synthesized by lipase ring opening polymerization of rac-lactide (rac-LA) and ε-caprolactone (CL). The chemical structures of resulting polymers were characterized by ¹H- and ¹³C-NMR and the average molecular weight (M_n) and dispersity index were characterized by gel permeation chromatography. The structure of the copolymers confirms the presence of linear polymer chains with end-functional hydroxyl groups allowing covalent coupling of the therapeutic agents. Chain microstructure of copolymers indicates the presence of both random and block copolymers depending on the synthesis conditions. Moreover, it was found that CL is the most active co-monomer during copolymerization which enhances the polymerizability of rac-LA and allows to obtain higher M_n of the copolymers. The results demonstrate that ILs could be promising solvents in synthesis of aliphatic esters for biomedical applications.

β-Pyridylenolate zinc catalysts for the ring-opening homo- and copolymerization of ε-caprolactone and lactides

Eleven zinc β-quinolylenolates with varying substituents have been synthesized, and some of these complexes are excellent catalysts for the ring-opening homo- and copolymerization of ε-CL and LAs.

Copolymerization of l-lactide and ε-caprolactone catalyzed by mono-and dinuclear salen aluminum complexes bearing bulky 6,6′-dimethylbipheyl-bridge: random and tapered copolymer

Mono- and dinuclear salen aluminum complexes bearing a racemic 6,6′-dimethyl-biphenyl bridge could efficiently catalyze the copolymerization of l-LA and ε-CL in the melt, producing practically random and tapered copolymers, respectively.

Bimetallic aluminum complexes with cyclic β-ketiminato ligands: the cooperative effect improves their capability in polymerization of lactide and ε-caprolactone

Novel binuclear aluminum complexes bearing β-ketiminato ligands were synthesized and characterized. The cooperative effect around the metal centers played a key role in improving catalytic activity.

Ring-opening homo- and co-polymerization of lactides and ε-caprolactone by salalen aluminum complexes

Aluminum complexes of non-chiral-salalen ligands were investigated in the catalysis of ring-opening polymerization (ROP) of lactide and ε-caprolactone and in their copolymerization. The aluminum-salalen complexes were found to polymerize all varieties of lactide, namely: l-, d-, rac- and meso-lactide, and showed moderate productivities. rac-LA gave rise to isotactic polylactides (with Pm up to 72%), while meso-LA gave rise to heterotactic polylactides (with a Pm of 79%). An experiment was designed for distinguishing between chain-end control and enantiomorphic-site control combined with polymeryl exchange for the isotactic stereoblock microstructure observed for the PLA produced from rac-LA; it gave strong evidence for polymeryl exchange between propagating species. Finally, this class of catalysts promoted the copolymerization of ε-caprolactone and lactides. In particular, compound allowed controlled random copolymerization of ε-caprolactone and l-lactide.

Titanium pyridonates for the homo- and copolymerization of rac-lactide and ε-caprolactone

A series of titanium pyridonate complexes have been synthesized under very mild reaction conditions from a common precursor, Ti(NMe₂)₄. These complexes have been explored as initiators for the ring-opening polymerization of rac-lactide and ε-caprolactone and have proven to be competitive with leading titanium initiators.

Monoamidinate titanium complexes: highly active catalysts for the polymerization and copolymerization of l-lactide and ε-caprolactone

A series of titanium trichloroamidinate complexes with distinct ligand sets showed different abilities in the copolymerization of ε-caprolactone and l-lactide, producing copolymers ranging from gradient to truly random microstructures.

A new generation of poly(lactide/ε-caprolactone) polymeric biomaterials for application in the medical field

Thermoplastic biodegradable polymers displaying an elastomeric behavior are greatly valued for the regeneration of soft tissues and for various medical devices. In this work, terpolymers composed of ε-caprolactone (CL), D-lactide (D-LA), and L-lactide (L-LA) were synthesized. These poly(lactide-ε-caprolactone) (PLCLs) presented an elevated randomness character (R∼1), glass transition temperatures (Tg ) higher than 20°C and adjusted L-LA content. In this way, the L-LA average sequence length (/L-LA ) was reduced to below 3.62 and showed little or no crystallization capability during in vitro degradation. As a result, the obtained materials underwent homogenous degradation exhibiting KMw ranging from 0.030 to 0.066 d(-1) and without generation of crystalline remnants in advanced stages of degradation. Mechanical performance was maintained over a period of 21 days for a rac-lactide-ε-caprolactone copolymer composed of ∼85% D,L-LA and ∼15% CL and also for a terpolymer composed of ∼72% L-LA, ∼12% D-LA and ∼16% CL. Terpolymers having L-LA content from ∼60 to 70% and CL content from ∼10 to 27% were also studied. In view of the results, those materials having CL and D-LA units disrupting the microstructural arrangement of the L-LA crystallizable chains, an L-LA content <72% and a random distribution of sequences, may display proper and tunable mechanical behavior and degradation performance for a large number of medical applications. Those with a CL content from 15 to 30% will fulfill the demand of elastomeric materials of Tg higher than 20°C whereas those with a CL content from 5 to 15% might be applied as ductile stiff materials.