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Polymerization in the Borstar Polypropylene Hybrid Process: Combining Technology and Catalyst for Optimized Product Performance. Polymers (Basel) 2022; 14:polym14214763. [DOI: 10.3390/polym14214763] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/12/2022] [Revised: 10/31/2022] [Accepted: 11/01/2022] [Indexed: 11/09/2022] Open
Abstract
Producing isotactic polypropylene (iPP) homo- and copolymers in a wide composition and property range according to customer demand requires perfect alignment between the process technology, catalyst system and polymer structure. The present review shows this for the Borstar® PP process, a hybrid process employing liquid bulk and gas phase stages, in an exemplary way. It starts with the process design and continues through two generations of Ziegler–Natta catalyst development history to the design of advanced multimodal random and multiphase copolymers. Essential elements of each of the three areas contributing to performance range are highlighted, and an outlook to future development is given.
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Impact polypropylene copolymers containing multifold H-shape long-chain-branching structures: Effect on dielectric and electrical properties. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125412] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Jiang C, Yang Y, Jiang B, Sun J, Huang Z, Liao Z, Wang J, Yang Y. Reducing the Surface Stickiness of Multiphase Polypropylene Particles: An Environmentally Friendly and Scalable Method. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c02128] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Chao Jiang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Yao Yang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Binbo Jiang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Jingyuan Sun
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Zhengliang Huang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Zuwei Liao
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Jingdai Wang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
- State Key Laboratory of Chemical Engineering, Zhejiang University, Hangzhou 310027, China
| | - Yongrong Yang
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
- State Key Laboratory of Chemical Engineering, Zhejiang University, Hangzhou 310027, China
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Zhang Z, Yang K, Li J, Jing Z, Qin Y, Dong JY. Impact polypropylene copolymers containing multifold H-shape long-chain-branching structures: Synthesis and properties. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.124942] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Rezaeian A, Hanifpour A, Teimoury HR, Nekoomanesh-Haghighi M, Ahmadi M, Bahri-Laleh N. Synthesis of highly spherical Ziegler–Natta catalyst by employing Span 80 as an emulsifier suitable for UHMWPE production. Polym Bull (Berl) 2022. [DOI: 10.1007/s00289-022-04122-4] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Jiang C, Yang Y, Jiang B, Huang Z, Liao Z, Sun J, Wang J, Yang Y. Regulating the monomers composition ratio inside the particle nanodomains with induced condensing agent and its impact on particle growth. POLYMER 2020. [DOI: 10.1016/j.polymer.2020.123022] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Wada T, Funako T, Chammingkwan P, Thakur A, Matta A, Terano M, Taniike T. Structure-performance relationship of Mg(OEt)2-based Ziegler-Natta catalysts. J Catal 2020. [DOI: 10.1016/j.jcat.2020.06.030] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023]
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Pellecchia R, Shutov P, Wang J, Gahleitner M. Copolymer Structure and Performance Consequences of High‐Impact Ethylene–Propylene Copolymers Based on a Ziegler–Natta Catalyst with Novel Internal Donor. MACROMOL REACT ENG 2020. [DOI: 10.1002/mren.202000022] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Roberta Pellecchia
- Borealis Polyolefine GmbH Innovation Headquarters St. Peterstrasse 25 Linz 4021 Austria
| | - Pavel Shutov
- Borealis Polyolefine GmbH Innovation Headquarters St. Peterstrasse 25 Linz 4021 Austria
| | - Jingbo Wang
- Borealis Polyolefine GmbH Innovation Headquarters St. Peterstrasse 25 Linz 4021 Austria
| | - Markus Gahleitner
- Borealis Polyolefine GmbH Innovation Headquarters St. Peterstrasse 25 Linz 4021 Austria
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Cancelas AJ, Yang L, Girod R, de Heer J, Kleppinger R, Delsman E, Wang J, Gahleitner M, Monteil V, McKenna TFL. The Effect of Reactor Conditions on High-Impact Polypropylene Properties and Gas Phase Polymerization Kinetics. MACROMOL REACT ENG 2018. [DOI: 10.1002/mren.201700063] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Aarón J. Cancelas
- C2P2 - LCPP Group; UMR5265 CNRS; Université de Lyon; ESCPE Lyon; Bat 308F, 43 Bd du 11 novembre 1918 F-69616 Villeurbanne France
- Dutch Polymer Institute DPI; PO Box 902 5600 AX Eindhoven The Netherlands
| | - Lanti Yang
- SABIC Global Technology Center Europe; Analytical Technology; Plasticslaan 1 4612PX Bergen op Zoom The Netherlands
| | - Robin Girod
- SABIC Global Technology Center Europe; Analytical Technology; Plasticslaan 1 4612PX Bergen op Zoom The Netherlands
| | - Jos de Heer
- SABIC Global Technology Center Europe; Analytical Technology; Plasticslaan 1 4612PX Bergen op Zoom The Netherlands
| | - Ralf Kleppinger
- DSM Material Science Center (DMSC); Urmonderbaan 22 6167RD Geleen The Netherlands
| | - Erik Delsman
- SABIC Technology Center Geleen; PO Box 319 6160 AH Geleen The Netherlands
| | - Jingbo Wang
- Borealis Polyolefine GmbH; Innovation Headquarters; St. Peterstr. 25 4021 Linz Austria
| | - Markus Gahleitner
- Borealis Polyolefine GmbH; Innovation Headquarters; St. Peterstr. 25 4021 Linz Austria
| | - Vincent Monteil
- C2P2 - LCPP Group; UMR5265 CNRS; Université de Lyon; ESCPE Lyon; Bat 308F, 43 Bd du 11 novembre 1918 F-69616 Villeurbanne France
| | - Timothy F. L. McKenna
- C2P2 - LCPP Group; UMR5265 CNRS; Université de Lyon; ESCPE Lyon; Bat 308F, 43 Bd du 11 novembre 1918 F-69616 Villeurbanne France
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Tang F, Bao P, Roy A, Wang Y, Su Z. In-situ spectroscopic and thermal analyses of phase domains in high-impact polypropylene. POLYMER 2018. [DOI: 10.1016/j.polymer.2018.03.037] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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Defining the distribution of ethylene-propylene copolymer phases in heterophasic ethylene-propylene copolymers by a sequential xylene extraction method: Chemical and morphological analysis. POLYMER 2014. [DOI: 10.1016/j.polymer.2014.08.066] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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