Efficient photoinduced In situ preparation of clay/poly(glycidyl methacrylate) nanocomposites using hydrogen-donor silane

Synthesis of In Situ Photoinduced Halloysite-Polypyrrole@Silver Nanocomposite for the Potential Application in Humidity Sensors

Halloysite-polypyrrole-silver nanocomposite has been prepared via in situ photopolymerizations of pyrrole in the presence of silanized halloysite and silver nitrate as a photoinitiator. The halloysite nanoclay (HNT) was modified using the hydrogen donor silane coupling agent (DMA) in order to provide anchoring sites for the polypyrrole/silver composite (PPy@Ag). The mass loadings for both PPy and Ag have been estimated to be 21 and 26 wt%, respectively. The anchored Ag particles were found in the metallic state. The resulting PPy@Ag-modified silanized HNT has been evaluated for the potential application for impedance humidity sensors. HNT-DMA-PPy@Ag nanocomposite with different weight % of PPy@Ag (0.25 wt%, 0.5 wt%, and 1 wt%) was deposited on the pre-patterned interdigital Indium Tin Oxide (ITO) electrodes by spin coating technique. The addition of Ag nanoparticles within the nanocomposite enhances the hydrophilicity of the sensing film, which improves the sensitivity of the humidity sensors. The HNT-DMA-PPy@Ag (0.5 wt%) nanocomposite-based impedance sensors showed good sensitivity and lowered hysteresis as compared to the other ratios of the composite. The maximum calculated hysteresis loss of the HNT-DMA-PPy@Ag (0.5 wt%)-based humidity sensor is around 4.5% at 80% RH (relative humidity), and the minimum hysteresis loss estimated to be 0.05% at 20% RH levels. The response and recovery time of HNT-DMA-PPy@Ag (0.5 wt%) nanocomposite-based impedance sensors were found to be 30 and 35 s, respectively. The interesting humidity-dependent impedance properties of this novel composite make it promising in humidity sensing.

Structural, morphological and thermal properties of nanocomposites poly(GMA)/clay prepared by ultrasound and in-situ polymerization

This work focuses on the preparation and characterization of nanocomposites poly(glycidylmethacrylate)/organoclay. Effect of the organoclays nature and the preparation method were investigated in order to evaluate their structural, morphological and thermal properties. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), nitrogen sorption at 77 K, scanning and transmission electronic microscopy (SEM, TEM) and thermogravimetric analysis (TGA) were employed to determine the features of the obtained materials. In the first step, the Algerian clay was modified by ultrasonic-assisted method using different concentrations of CTAB or TBAHS in which were used as green nano-filler. A series of nanocomposites were prepared by two different methods. The first deals the in-situ polymerization of GMA within the organoclay galleries and the second pathway involves the use of solution blending of poly(GMA) assisted by ultrasound. The obtained results confirm the intercalation of surfactants within the clay layers, while the nanocomposites obtained by the both methods showed different morphologies and structures in which the exfoliated and intercalated forms were obtained. Both nanocomposites displayed significant enhancement in the thermal stabilities compared to the unmodified poly(GMA). The best results in terms of reaction time, clay dispersion and nanocomposite yield were obtained by the ultrasound method.

A Review of the Synthesis and Applications of Polymer–Nanoclay Composites

Recent advancements in material technologies have promoted the development of various preparation strategies and applications of novel polymer–nanoclay composites. Innovative synthesis pathways have resulted in novel polymer–nanoclay composites with improved properties, which have been successfully incorporated in diverse fields such as aerospace, automobile, construction, petroleum, biomedical and wastewater treatment. These composites are recognized as promising advanced materials due to their superior properties, such as enhanced density, strength, relatively large surface areas, high elastic modulus, flame retardancy, and thermomechanical/optoelectronic/magnetic properties. The primary focus of this review is to deliver an up-to-date overview of polymer–nanoclay composites along with their synthesis routes and applications. The discussion highlights potential future directions for this emerging field of research.

Anti-corrosive and oil sensitive coatings based on epoxy/polyaniline/magnetite-clay composites through diazonium interfacial chemistry

Epoxy polymer nanocomposites filled with magnetite (Fe3O4) clay (B), named (B-DPA-PANI@Fe3O4) have been prepared at different filler loading (0.1, 0.5, 1, 3, 5 wt. %). The surface modification of clay by polyaniline (PANI) is achieved in the presence of 4-diphenylamine diazonium salt (DPA). The effects of the nanofiller loading on Tensile, mechanical and dielectric properties were systematically studied. Improved properties was highlighted for all reinforced samples. The addition of only 3 wt. % of the filler enhanced the tensile strength of the composites by 256%, and the glass transition temperature Tg by 37%. The dielectric spectra over a broad frequency showed a robust interface between the hybrid (B-DPA-PANI@Fe3O4) fillers and epoxy matrix. The results showed most significant improvement in corrosion inhibition using electrochemical impedance spectroscopy (EIS) in 3.5 wt % NaCl, as well as a significant response in oil sensing test. High charge transfer resistance of 110 × 106 Ω.cm2 using 3-wt % of filler was noted compared to 0.35 × 106 Ω.cm2 for the pure epoxy. The results obtained herein will open new routes for the preparation of efficient anticorrosion sensor coatings.

Clay/Polyaniline Hybrid through Diazonium Chemistry: Conductive Nanofiller with Unusual Effects on Interfacial Properties of Epoxy Nanocomposites

The concept of conductive network structure in thermoset matrix without sacrificing the inherent mechanical properties of thermoset polymer (e.g., epoxy) is investigated here using "hairy" bentonite fillers. The latter were prepared through the in situ polymerization of aniline in the presence of 4-diphenylamine diazonium (DPA)-modified bentonite (B-DPA) resulting in a highly exfoliated bentonite-DPA/polyaniline (B-DPA/PANI). The nanocomposite filler was mixed with diglycidyl ether of bisphenol A (DGEBA), and the curing agent (4,4'-diaminodiphenylsulfone) (DDS) at high temperature in order to obtain nanocomposites through the conventional melt mixing technique. The role of B-DPA in the modification of the interface between epoxy and B-DPA/polyaniline (B-DPA/PANI) is investigated and compared with the filler B/PANI prepared without any diazonium modification of the bentonite. Synergistic improvement in dielectric properties and mechanical properties points to the fact that the DPA aryl groups from the diazonium precursor significantly modify the interface by acting as an efficient stress transfer medium. In DPA-containing nanocomposites, unique fibril formation was observed on the fracture surface. Moreover, dramatic improvement (210-220%) in fracture toughness of epoxy composite was obtained with B-DPA/PANI filler as compared to the weak improvement of 20-30% noted in the case of the B/PANI filler. This work shows that the DPA diazonium salt has an important effect on the improvement of the interfacial properties and adhesion of DGEBA and clay/PANI nanofillers.

Diazonium salt-based photoiniferter as a new efficient pathway to clay–polymer nanocomposites

Diazonium salts were used to prepare clay–polymer nanocomposites by living free radical photopolymerization of glycidyl methacrylate. The resulting intercalated nanocomposites have an organic mass loading of ∼41 wt% and a polymer-rich surface.