Nonisothermal crystallization behaviors of polypropylene with α/β nucleating agents

Highly insulating thermoplastic nanocomposites based on a polyolefin ternary blend for high-voltage direct current power cables

Octyl-silane-coated Al₂O₃ nanoparticles are found to be a promising conductivity-reducing additive for thermoplastic ternary blends comprising low-density polyethylene (LDPE), isotactic polypropylene and a styrenic copolymer. The ternary blend nanocomposites were prepared by compounding the blend components together with an LDPE-based masterbatch that contained the nanoparticles. The nanoparticles did not affect the superior stiffness of the ternary blends, compared to neat LDPE, between the melting temperatures of the two polyolefins. As a result, ternary blend nanocomposites comprising 38 wt% polypropylene displayed a storage modulus of more than 10 MPa up to at least 150 °C, independent of the chosen processing conditions. Moreover, the ternary blend nanocomposites featured a low direct-current electrical conductivity of about 3 × 10^-15 S m^-1 at 70 °C and an electric field of 30 kV mm^-1, which could only be achieved through the presence of both polypropylene and Al₂O₃ nanoparticles. This synergistic conductivity-reducing effect may facilitate the design of more resistive thermoplastic insulation materials for high-voltage direct current (HVDC) power cables.

Space Charge Characteristics of Polypropylene Modified by Rare Earth Nucleating Agent for β Crystallization

Compared to cross-linked polyethylene, polypropylene has a thermoplastic property and the advantage of recycling. However, the poor impact resistance at low temperature and the corresponding space charge problem restrict the application of polypropylene with the extruded high voltage direct current (HVDC) cable. Sufficient introduction of the β form of the polypropylene crystal can significantly improve impact resistance at low temperatures. Although it has been widely applied in insulation engineering, the effect of β-crystal on the space charge characteristics of polypropylene has rarely been researched until now. In this paper, a rare earth nucleating agent of β-crystal is employed to modify the performance of polypropylene to investigate the effects of nucleating agent content on β-crystalline, mechanical relaxation, trap, and space charge characteristics of polypropylene. The results of differential scanning calorimeter (DSC) and X-ray diffraction (XRD) tests indicate that the relative content of β-crystal in modified polypropylene increases gradually with the increasing concentration of the nucleating agent, approaching 43.5% when the nucleating agent content has been raised to 0.2 wt %, suggesting appreciable efficiency of the nucleating agent utilized in our research. Scanning electron microscopy (SEM) is utilized to characterize the morphology of β-crystal spherulites, which illustrates that the β-spherulites are in bunchy shape, and the lamellar crystals are parallel to each other without an obvious boundary between them. The results of the space charge test demonstrate that the modified polypropylene can substantially suppress space charge accumulation, which is attributed to an increment of β-crystal content by adopting a rare earth nucleating agent. It is indicated from dynamic mechanical analysis (DMA) measurements that the enhancement of β-crystalline in modified polypropylene can distinctly increase and decrease the β and α relaxation losses, respectively, which proves that the defects in β-crystal and amorphous regions are reduced and increased respectively. Thermally stimulated depolarization current tests further confirm that the number of traps caused by defects in the β-form of polypropylene crystal declines definitely, which dominantly accounts for the suppression of space charge accumulation.

An Effective α/β Nucleating Agent Compoundfor the Preparation of Polypropylene

The crystallization behavior and mechanical properties were investigated by mixing the traditional α-form nucleating agent (sodium benzoate, SB) and commercialized β-form nucleating agent (TMB-5) in isotactic polypropylene (iPP). Mechanical properties were evaluated by universal testing machines. X-ray diffraction (XRD) and differential scanning calorimetry (DSC) were conducted to illustrate the crystallization behavior. Polarized optical microscopy (POM) was adopted to observe the crystal morphologies. The experimental results show that the weight ratio of two types of nucleating agents determines the final crystal structure and mechanical properties of iPP. When the weight ratio of [SB] : [TMB-5] is 4 : 1, the impact strength and flexural modulus of iPP reach a maximum value. Compared with the single component β-form nucleating agent, the compound nucleating agent exhibits significant synergistic effect and shows better mechanical properties. It is expected that this new nucleation system will have potential industrial applications.

A Nd-containing coordination ploymer: syntheses, crystal structure and application as a nucleating agent for isotactic polypropylene

This coordination polymer can increase the overall crystallization rate and decrease the spherulite size of iPP.