Interconnected Nanoporous Polysulfone by the Self-Assembly of Randomly Linked Copolymer Networks and Linear Multiblocks

Porous materials have attracted considerable attention due to their versatile applications, especially in water purification. Interconnected nanoporous structures are distinguished by their high degree of porosity and resistance to clogging, as well as their insensitivity to nanostructural orientation. Previous works on randomly linked copolymer systems have shown that they can effectively produce disordered cocontinuous nanostructures, which upon removal of one component yield interconnected nanoporous materials. However, the cocontinuous nanomaterials previously developed using polystyrene (PS) and poly(d,l-lactic acid) (PLA) strands, and the resulting interconnected nanoporous PS monoliths, were far too brittle to enable practical use as membranes. Here, we study the self-assembly of randomly linked copolymer networks prepared using blocks of the engineering polymer polysulfone (PSU). A wide cocontinuous regime (spanning 40 wt %) was found for randomly end-linked copolymer networks (RECNs) constructed from PSU and PLA strands, via a combination of mechanical testing, gravimetry, small-angle X-ray scattering, and scanning electron microscopy. The PSU/PLA cocontinuous nanomaterial with symmetric composition showed 2.4 times higher Young's modulus and ∼100 times greater toughness than the corresponding PS/PLA sample. The interconnected nanoporous PSU fabricated after etching of PLA even exhibited 1.6 times greater toughness than PS/PLA prior to PLA removal. To facilitate the production of thin films of cocontinuous nanomaterials, we applied solution-processable randomly linked linear PSU/PLA multiblock polymers onto ultrafiltration membranes. The interconnected nanoporous PSU thin film generated by etching PLA was found to effectively reject 50 nm diameter particles without significantly compromising permeability. This discovery presents a valuable addition to the existing techniques used to fabricate PSU membranes. In contrast to traditional methods, which are sensitive to processing conditions, produce a wide range of pore sizes, and offer limited adjustability of pore size, the current technique is anticipated to enable interconnected PSU membranes with more uniform and tailorable porosity.

Acoustic Characterization of Transmitted and Received Acoustic Properties of Air-Coupled Ultrasonic Transducers Based on Matching Layer of Organosilicon Hollow Glass Microsphere

An air-coupled transducer was developed in this study, utilizing hollow glass microsphere-organosilicon composites as an acoustically matching layer, which demonstrated outstanding acoustic performance. Firstly, a comparison and analysis of the properties and advantages of different substrates was carried out to determine the potential application value of organosilicon substrates. Immediately after, the effect of hollow glass microspheres with different particle sizes and mass fractions on the acoustic properties of the matching layer was analyzed. It also evaluated the mechanical properties of the matching layer before and after optimization. The findings indicate that the optimized composite material attained a characteristic acoustic impedance of 1.04 MRayl and an acoustic attenuation of 0.43 dB/mm, displaying exceptional acoustic performance. After encapsulating the ultrasonic transducer using a 3D-printed shell, we analyzed and compared its emission and reception characteristics to the commercial transducer and found that its emission acoustic pressure amplitude and reception voltage amplitude were 34% and 26% higher, respectively. Finally, the transducer was installed onto a homemade ultrasonic flow meter for practical application verification, resulting in an accuracy rate of 97.4%.

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

Use of Nucleating Agent NA11 in the Preparation of Polyvinylidene Fluoride Dual-Layer Hollow Fiber Membranes

Polyvinylidene fluoride (PVDF) dual-layer hollow fiber membranes were simultaneously fabricated by thermally induced phase separation (TIPS) and non-solvent induced phase separation (NIPS) methods using a triple orifice spinneret (TOS) for water treatment application. The support layer was prepared from a TIPS dope solution, which was composed of PVDF, gamma-butyrolactone (GBL), and N-methyl-2-pyrrolidone (NMP). The coating layer was prepared from a NIPS dope solution, which was composed of PVDF, N,N-dimethylacetamide (DMAc), and polyvinylpyrrolidone (PVP). In order to improve the mechanical strength of the dual-layer hollow fiber, a nucleating agent, sodium 2,2'-methylene bis-(4,6-di-tert-butylphenyl) phosphate (NA11), was added to the TIPS dope solution. The performance of the membrane was evaluated by surface and cross-sectional morphology, water flux, mechanical strength, and thermal property. Our results demonstrate that NA11 improved the mechanical strength of the PVDF dual-layer hollow fiber membranes by up to 42%. In addition, the thickness of the coating layer affected the porosity of the membrane and mechanical performance to have high durability in enduring harsh processing conditions.

A New Look at the Structure and Thermal Behavior of Polyvinylidene Fluoride-Camphor Mixtures

An experimental quasi-equilibrium phase diagram of the polyvinylidene fluoride (PVDF)-camphor mixture is constructed using an original optical method. For the first time, it contains a boundary curve that describes the dependence of camphor solubility in the amorphous regions of PVDF on temperature. It is argued that this diagram cannot be considered a full analogue of the eutectic phase diagrams of two low-molar-mass crystalline substances. The phase diagram is used to interpret the polarized light hot-stage microscopy data on cooling the above mixtures from a homogeneous state to room temperature and scanning electron microscopy data on the morphology of capillary-porous bodies formed upon camphor removal. Based on our calorimetry and X-ray studies, we put in doubt the possibility of incongruent crystalline complex formation between PVDF and camphor previously suggested by Dasgupta et al. (Macromolecules 2005, 38, 5602-5608). We also describe and discuss the high-temperature crystalline structure of racemic camphor, which is not available in the modern literature.

ECTFE Membrane Fabrication Using Green Binary Diluents TEGDA/TOTM and Its Performance in Membrane Condenser

Poly(ethylene-chlorotrifluoroethylene) (ECTFE) membrane is a hydrophobic membrane material that can be used to recover water from high-humidity gases in the membrane condenser (MC) process. In this study, ECTFE membranes were prepared by the thermally induced phase separation (TIPS) method using the green binary diluents triglyceride diacetate (TEGDA) and trioctyl trimellitate (TOTM). Thermodynamic phase diagrams of the ECTFE/TEGDA: TOTM system were made. The effects of the diluent composition and cooling rate on the structure and properties of the ECTFE membranes were investigated by characterizing the SEM, contact angle, mechanical properties, pore size and porosity. The results showed that ECTFE membranes with cellular structure were successfully prepared and exhibit good mechanical properties. Moreover, increasing the TOTM content in the binary diluents and decreasing the cooling rate could effectively improve the mean pore size of the ECTFE membranes, but the increase in TOTM content reduced the mechanical properties. During the MC process, the water recovery performance of ECTFE membranes increased with the increase in the mean pore size of the membranes, and the condensation flow and water recovery of membrane prepared at 20% TOTM were 1.71 kg·m⁻²·h⁻¹ and 54.84%, respectively, which were better than the performance of commercial hydrophobic PVDF membranes in the MC. These results indicated that there is good potential for the application of ECTFE membranes during the MC process.

On the Solubility and Stability of Polyvinylidene Fluoride

This literature review covers the solubility and processability of fluoropolymer polyvinylidine fluoride (PVDF). Fluoropolymers consist of a carbon backbone chain with multiple connected C-F bonds; they are typically nonreactive and nontoxic and have good thermal stability. Their processing, recycling and reuse are rapidly becoming more important to the circular economy as fluoropolymers find widespread application in diverse sectors including construction, automotive engineering and electronics. The partially fluorinated polymer PVDF is in strong demand in all of these areas; in addition to its desirable inertness, which is typical of most fluoropolymers, it also has a high dielectric constant and can be ferroelectric in some of its crystal phases. However, processing and reusing PVDF is a challenging task, and this is partly due to its limited solubility. This review begins with a discussion on the useful properties and applications of PVDF, followed by a discussion on the known solvents and diluents of PVDF and how it can be formed into membranes. Finally, we explore the limitations of PVDF's chemical and thermal stability, with a discussion on conditions under which it can degrade. Our aim is to provide a condensed overview that will be of use to both chemists and engineers who need to work with PVDF.

Fabrication of a biconnected structure PVB porous heddle via thermally induced phase separation

Herein, a porous heddle of poly(vinyl butyral) (PVB) was successfully prepared by thermally induced phase separation with PEG400. A phase diagram of PVB was presented, and the effects of various parameters, such as polymer concentration, extrusion temperature, quenching temperature and take-up speed, on the morphology and properties of the PVB porous heddle were investigated. The pore size and porosity of the heddle increase as the extrusion temperature increases. Furthermore, upon increasing the quenching temperature during the TIPS process, the pore size and mechanical properties decrease, whereas porosity increases. In addition, due to the substantially unchanged crystallinity of the PVB heddle, the tensile strength increases since porosity decreases with the increasing take-up speed. The porosity of the prepared PVB porous heddle reached up to 74.63% when the PVB concentration, the quenching temperature and the extrusion temperature were 20 wt%, 0 °C and 170 °C, respectively. Thus, this porous heddle exhibiting a biconnected structure and significant mechanical properties is promising in the field of porous carrier materials.

Monolithic space-filling porous materials from engineering plastics by thermally induced phase separation

Six different uncompounded engineering and commodity polymers were evaluated for their ability to produce space-filling monolithic entities by thermally induced phase separation (TIPS) from 22 different solvents. Attempts were first made to dissolve the polymers at elevated temperatures, selected below the boiling point of each solvent. Then the solutions of polymers that were homogeneous dissolved underwent a controlled temperature decrease to induce a phase separation as the upper critical solution temperature was passed. Twelve of the solvents gave monolithic entities by this procedure, materials that were characterized with regard to their specific surface area and pore size distribution. These measured parameters were then correlated with their macroporous morphology, assessed by scanning electron microscopy. Monolithic materials with widely different mesoporous properties were obtained with specific surface areas ranging from 169 m(2)/g to structures with essentially nonporous skeletons and distinct mesopore size distribution modes from 6 to 15 nm. The materials furthermore had a wide variation in their macroporous morphologies-among the same polymer processed in different solvents and between different polymers dissolved in the same solvent. TIPS processing therefore appears to be a viable route to prepare space-filling meso- and macroporous support materials for a wide variety of purposes in separation science and heterogeneous chemistry.