Two crystal populations with different melting/reorganization kinetics of isothermally crystallized polyamide 6

Reorganization of Poly(Butylene Succinate) Containing Crystals of Low Stability

Poly(butylene succinate) (PBS) forms small and imperfect crystals of low melting temperature at high supercooling of the melt. Slow heating allows reorganization of the obtained semicrystalline structure with the changes of the crystallinity and of the size and perfection of crystals analyzed by differential scanning calorimetry (DSC) and temperature-resolved X-ray scattering techniques. Crystals generated at 20 °C begin to melt and reorganize at a few K higher temperature with their initial imperfection and thickness unchanged upon heating to 70-80 °C. Slow heating to temperatures higher than 70-80 °C yields a distinct exothermic peak in the DSC scan, paralleled by detection of crystals of larger size/higher perfection, beginning to melt at ≈100 °C. These observations suggest that below 70-80 °C, reorganization of the semicrystalline morphology is constrained such that only minor and local improvement of the structure of crystals are possible. The formation of both perfect and thicker crystal lamellae at higher temperature proceeds via melting of imperfect crystals followed by melt-recrystallization as for PBS solid-state thickening is impossible. The study shows the limit of low-temperature reorganization processes when not involving both complete melting of crystals and rearrangement of the lamellar-stack structure.

Effect of segmental motion on hydrolytic degradation of polyglycolide in electro-spun fiber mats

Recently, environmentally degradable polymers have received great attention from the perspective of sustaining the aquatic environment. To control the degradation behavior of solid polymer materials in an aqueous phase, it is crucial to better understand the thermal molecular motion of polymer chains in water. We herein focus on polyglycolide (PGA), which is one of the representative aliphatic polyesters that are hydrolytically degradable. Three kinds of fiber mats of PGA with different fiber diameters and comparable crystallinities were prepared using an electrospinning method. Our choice of fiber mats was because the ratio of the surface area, where the hydrolytic degradation starts to occur, to the volume was larger than that for the films. Dynamic mechanical analysis (DMA) enabled us to gain direct access to the dynamic glass transition temperature (Tgα) of PGA in the fiber mats both in dry gaseous nitrogen and liquid water. The Tgα value varied not only with the presence of water molecules, but also with the fiber diameter, or the specific surface area. The degradation behavior of PGA fiber mats was examined by immersing the samples in phosphate-buffered saline at various temperatures. When the segmental motion of PGA in the fiber mats was released, the apparent crystallinity of the mats increased, meaning that PGA amorphous chains were cleaved and thus partially eluted into the aqueous phase. It was also shown that partially cleaved chains crystallized.

Pilot-Scale Melt Electrospinning of Polybutylene Succinate Fiber Mats for a Biobased and Biodegradable Face Mask

The COVID-19 pandemic led to a huge demand for disposable facemasks. Billions were manufactured from nonbiodegradable petroleum-derived polymers, and many were discarded in the environment where they contributed to plastic pollution. There is an urgent need for biobased and biodegradable facemasks to avoid environmental harm during future disease outbreaks. Melt electrospinning is a promising alternative technique for the manufacturing of filter layers using sub-microfibers prepared from biobased raw materials such as polybutylene succinate (PBS). However, it is not yet possible to produce sub-micrometer PBS fibers or uniform nonwoven-like samples at the pilot scale, which hinders their investigation as filter layers. Further optimization of pilot-scale PBS melt electrospinning is therefore required. Here, we tested the effect of different parameters such as electric field strength, nozzle-to-collector distance and throughput on the final fiber diameter and sample uniformity during PBS melt electrospinning on a pilot-scale device. We also studied the effect of a climate chamber and an additional infrared heater on the solidification of PBS fibers and their final diameter and uniformity. In addition, a post-processing step, including a hot air stream of 90 °C for 30 s has been studied and successfully lead to a nonwoven-like structure including filaments that weld together without changing their structure. The finest fibers (1.7 µm in diameter) were produced at an applied electric field strength of -40 kV, a nozzle-to-collector distance of 5.5 cm, and a spin pump speed of 2 rpm. Three uniform nonwoven-like samples were tested as filter layers in a medical face mask by measuring their ability to prevent the transfer of bacteria, but the pore size was too large for effective retention. Our results provide insight into the process parameters influencing the suitability of melt-electrospun nonwoven-like samples as biobased and biodegradable filter materials and offer guidance for further process optimization.

A novel carbazole based bismaleimide monomer: Synthesis, characterization, thermal and optical properties

In this study, a novel bismaleimide monomer: Carbazole-Bismaleimide (Cz-BisMI) was introduced to the literature as a first. Cz-BisMI was synthesized by a catalytic cyclodehydration reaction of 3,6-bismalemic acid carbazole which is an intermediate product obtained by an imidization reaction of 3,6-diamino carbazole. Then, the chemical structure of Cz-BisMI was elucidated by FT-IR, 1H NMR, 13C NMR and LC-MS spectroscopies. The thermal properties of Cz-BisMI were investigated by DSC in comparison with a commercial bismaleimide monomer, 4,4-bismaleimidophenylmethane (DPM-BisMI). Cz-BisMI has a melting point of 192°C and also, the onset temperature of the exothermic curve was measured as 293°C. Furthermore, it was determined that Cz-BisMI has a 35.6 percent larger processing window than DPM-BisMI. The spin-coated films of Cz-BisMI showed a high refractive index in the range of 1.61 to 1.50 between 400 and 650 nm with good transparency of over 85%. On the other hand, a new poly(bismaleimide): P(Cz-BisMI)s containing carbazole units was prepared by the self-polymerization process of Cz-BisMI. P(Cz-BisMI)s showed a high thermal transition temperature of 356°C. In conclusion, Cz-BisMI is a viable choice as a bismaleimide monomer for the development of opto-electronic materials due to its enhanced optical properties and thermal behavior.

Thermo-Hydro-Glycol Ageing of Polyamide 6,6: Microstructure-Properties Relationships

The microstructural evolutions occurring during the thermo-hydro-glycol ageing of an injection molded PA66 were studied. They were correlated to the evolutions of its mechanical properties. The aged samples were immersed in an antifreeze fluid—mainly composed of water and ethylene glycol—at varying times and temperatures. The aim was to combine an as exhaustive as possible microstructural investigation and a rigorous mechanical analysis. Consequently, the microstructure of the aged and unaged PA66 was assessed through the average molar mass, the diameter of the spherulites, the lamellae thickness, the crystallite’s apparent size, a crystal perfection index, and a crystallinity index. Moreover, a core-skin approach was set up. The mechanical consequences of the microstructural changes were investigated by DMA and tensile testing. The local true strain fields were measured with a digital image correlation system. The temperatures and strain rates of the tests were chosen by referring to the time-temperature superposition principle. It is concluded that the water and ethylene glycol intake resulted in an intense plasticization, the loss of the molar mass resulted in the embrittling of the polymer, and finally, it was identified that the changes of the crystalline structure have an influence on the stiffness of PA66.

Influence of Cooling Rate on Crystallization Behavior of Semi-Crystalline Polypropylene: Experiments and Mathematical Modeling

As crystallization behavior has a great effect on the injection molding process, the flash differential scanning calorimetry (FSC) method was employed to study the influence of cooling rate on the crystallization behavior of a semi-crystalline polypropylene (PP). As the experimental results show, crystallization temperatures (onset crystallization temperature and maximum crystallization temperature) and crystallinity decrease as the cooling rate increases. In addition, the corresponding mathematical models were established to describe the relationship between the crystallization temperatures/crystallinity and the cooling rate. A revised Tait equation was also carried out based on the mathematical models.

Visualization of Polymer Crystallization by In Situ Combination of Atomic Force Microscopy and Fast Scanning Calorimetry

A chip-based fast scanning calorimeter (FSC) is used as a fast hot-stage in an atomic force microscope (AFM). This way, the morphology of materials with a resolution from micrometers to nanometers after fast thermal treatments becomes accessible. An FSC can treat the sample isothermally or at heating and cooling rates up to 1 MK/s. The short response time of the FSC in the order of milliseconds enables rapid changes from scanning to isothermal modes and vice versa. Additionally, FSC provides crystallization/melting curves of the sample just imaged by AFM. We describe a combined AFM-FSC device, where the AFM sample holder is replaced by the FSC chip-sensor. The sample can be repeatedly annealed at pre-defined temperatures and times and the AFM images can be taken from exactly the same spot of the sample. The AFM-FSC combination is used for the investigation of crystallization of polyamide 66 (PA 66), poly(ether ether ketone) (PEEK), poly(butylene terephthalate) (PBT) and poly(ε-caprolactone) (PCL).

Homogeneous crystal nucleation in polymers

The pathway of crystal nucleation significantly influences the structure and properties of semi-crystalline polymers. Crystal nucleation is normally heterogeneous at low supercooling, and homogeneous at high supercooling, of the polymer melt. Homogeneous nucleation in bulk polymers has been, so far, hardly accessible experimentally, and was even doubted to occur at all. This topical review summarizes experimental findings on homogeneous crystal nucleation in polymers. Recently developed fast scanning calorimetry, with cooling and heating rates up to 10⁶ K s^-1, allows for detailed investigations of nucleation near and even below the glass transition temperature, including analysis of nuclei stability. As for other materials, the maximum homogeneous nucleation rate for polymers is located close to the glass transition temperature. In the experiments discussed here, it is shown that polymer nucleation is homogeneous at such temperatures. Homogeneous nucleation in polymers is discussed in the framework of the classical nucleation theory. The majority of our observations are consistent with the theory. The discrepancies may guide further research, particularly experiments to progress theoretical development. Progress in the understanding of homogeneous nucleation is much needed, since most of the modelling approaches dealing with polymer crystallization exclusively consider homogeneous nucleation. This is also the basis for advancing theoretical approaches to the much more complex phenomena governing heterogeneous nucleation.