Bubble Meets Droplet: Particle-Assisted Reconfiguration of Wetting Morphologies in Colloidal Multiphase Systems

Flotation mechanism and performance of air/condensate bubbles for removing oil droplets in the presence of acetic acid

Flotation technology is widely utilized to remove emulsified oil droplets from Produced water. Organic acid adsorption on the oil droplet surface affects bubble attachment, reducing oil removal efficiency. This investigation exploited the principle of similar dissolution to synthesize condensate bubbles (CB). The surface properties of oil droplets and CB and air bubbles (AB) were appraised using FTIR, zeta potential, interfacial tension, and contact angle measurements. The research also investigated the effects of acetic acids (AA) on the adhesion of oil droplets to AB and CB along with the underlying mechanism via the Extended Derjaguin-Landau-Verwey-Overbeek (EDLVO) interaction theory and the Stefan-Reynolds model of liquid film thinning, integrated with adhesion times. Flotation efficiency and kinetic dissimilarities between AB and CB were also examined. The results indicated that CB exhibits superior lipophilic hydrophobicity compared to AB, reduced induction and spreading times upon oil droplet attachment, and maximized oil removal efficiency. Furthermore, CB could mitigate the impact of AA on adhesion. The interaction barriers between CB and oil droplets were minimal, and the thinning rate of the hydration film was quicker than in AB. The conventional first-order model proved effective in fitting the AB flotation, whereas a delay constant was applied to the model of the CB flotation rate.

Microfluidic systems for particle capture and release: A review

Microfluidic technology has emerged as a promising tool in various applications, including biosensing, disease diagnosis, and environmental monitoring. One of the notable features of microfluidic devices is their ability to selectively capture and release specific cells, biomolecules, bacteria, and particles. Compared to traditional bulk analysis instruments, microfluidic capture-and-release platforms offer several advantages, such as contactless operation, label-free detection, high accuracy, good sensitivity, and minimal reagent requirements. However, despite significant efforts dedicated to developing innovative capture mechanisms in the past, the release and recovery efficiency of trapped particles have often been overlooked. Many previous studies have focused primarily on particle capture techniques and their efficiency, disregarding the crucial role of successful particle release for subsequent analysis. In reality, the ability to effectively release trapped particles is particularly essential to ensure ongoing, high-throughput analysis. To address this gap, this review aims to highlight the importance of both capture and release mechanisms in microfluidic systems and assess their effectiveness. The methods are classified into two categories: those based on physical principles and those using biochemical approaches. Furthermore, the review offers a comprehensive summary of recent applications of microfluidic platforms specifically designed for particle capture and release. It outlines the designs and performance of these devices, highlighting their advantages and limitations in various target applications and purposes. Finally, the review concludes with discussions on the current challenges faced in the field and presents potential future directions.

Separation of emulsified crude oil from produced water by gas flotation: A review

The development and production of oil and gas fields would eventually result in a considerable amount of oily generated water, posing serious risks to humans and the environment. Nowadays, the oil concentration in the drainage stream of the produced water is strictly regulated, and many countries have established strict emission standards. As an indispensable oily wastewater treatment technology, flotation technology has attracted much attention because of its maturity, economy, practicality, and relative efficiency. Firstly, this paper summarizes and compares flotation techniques, such as dissolved gas flotation, induced gas flotation, electroflotation, and compact flotation units widely used in produced water treatment offshore in recent years. Considering the complexity of the mechanism of oil removal by air flotation, the mechanism of the oil droplet-bubble interaction is further discussed. The effects of flocculant, PH, and salinity on the oil droplet-bubble interaction in the flotation process were summarized from the perspective of the microscopic colloidal interface, which has a specific guiding role in improving the oil removal efficiency in the gas flotation process. Finally, the research status of produced water treatment by air flotation is summarized, and the feasible research direction is put forward.

Advanced Switchable Molecules and Materials for Oil Recovery and Oily Waste Cleanup

Advanced switchable molecules and materials have shown great potential in numerous applications. These novel materials can express different states of physicochemical properties as controlled by a designated stimulus, such that the processing condition can always be maintained in an optimized manner for improved efficiency and sustainability throughout the whole process. Herein, the recent advances in switchable molecules/materials in oil recovery and oily waste cleanup are reviewed. Oil recovery and oily waste cleanup are of critical importance to the industry and environment. Switchable materials can be designed with various types of switchable properties, including i) switchable interfacial activity, ii) switchable viscosity, iii) switchable solvent, and iv) switchable wettability. The materials can then be deployed into the most suitable applications according to the process requirements. An in-depth discussion about the fundamental basis of the design considerations is provided for each type of switchable material, followed by details about their performances and challenges in the applications. Finally, an outlook for the development of next-generation switchable molecules/materials is discussed.

Thermodynamic Investigation of Droplet-Droplet and Bubble-Droplet Equilibrium in an Immiscible Medium

In the absence of external fields, interfacial tensions between different phases dictate the equilibrium morphology of a multiphase system. Depending on the relative magnitudes of these interfacial tensions, a composite system made up of immiscible fluids in contact with one another can exhibit contrasting behavior: the formation of lenses in one case and complete encapsulation in another. Relatively simple concepts such as the spreading coefficient (SC) have been extensively used by many researchers to make predictions. However, these qualitative methods are limited to determining the nature of the equilibrium states and do not provide enough information to calculate the exact equilibrium geometries. Moreover, due to the assumptions made, their validity is questionable at smaller scales where pressure forces due to curvature of the interfaces become significant or in systems where a compressible gas phase is present. Here we investigate equilibrium configurations of two fluid drops suspended in another fluid, which can be seen as a simple building block of more complicated systems. We use Gibbsian composite-system thermodynamics to derive equilibrium conditions and the equation acting as the free energy (thermodynamic potential) for this system. These equations are then numerically solved for an example system consisting of a dodecane drop and an air bubble surrounded by water, and the relative stability of distinct equilibrium shapes is investigated based on free-energy comparisons. Quantitative effects of system parameters such as interfacial tensions, volumes, and the scale of the system on geometry and stability are further explored. Multiphase systems similar to the ones analyzed here have broad applications in microfluidics, atmospheric physics, soft photonics, froth flotation, oil recovery, and some biological phenomena.

Liquid gating technology

Recent years have witnessed the emergence of liquid gating technologies that employ liquids as structural materials to provide dynamic gating control. Such technologies have attracted considerable attention globally owing their antifouling, energy-saving, reversible, and reconfigurable characteristics. This study considers a new perspective to discuss advancements in liquid gating technologies, including the concept, mechanisms, development, designs, and emerging applications. Moreover, recommendations are provided for the selection of the gating liquid and porous matrix, preparation processes, technical parameters, and theoretical modelling to guide related research. Emerging applications of liquid gating technologies, such as microscale flow control, multiphase separation, chemical detection, and biomedical catheters, are reported. Finally, the challenges currently faced by these technologies are discussed and potential directions for further research are explored to promote the use of these technologies in future applications.

Bulk Nanoencapsulation of Phase Change Materials (PCMs) via Spontaneous Spreading of a UV-Curable Prepolymer

Phase change materials (PCMs) have received considerable attention for various latent heat storage systems for efficient thermal energy utilization. Herein, a facile and fast method for the bulk nanoencapsulation of organic PCMs is proposed, based on the thermodynamically spontaneous spreading phenomenon of three immiscible liquid phases. In this approach, a complete engulfing of PCM nanodroplets (core phase) by immiscible prepolymer droplets (coating phase), both of which are bulk-dispersed in another immiscible medium (continuous phase), is thermodynamically driven by the relation between the surface energies of the core, coating, and continuous phases. To demonstrate the proposed method, melted n-docosane (PCM, core phase) nanodroplets are completely engulfed within a couple of minutes by immiscible polyethylene glycol diacrylate (PEGDA, coating phase) in an aqueous poly(vinyl alcohol) solution (continuous phase), and the PEGDA layer quickly cross-linked upon UV irradiation to form a rigid shell protecting the PCM core. As-produced PCM nanocapsules display promising heat storage and release performances as well as high durability in repeated heating-cooling cycles in both dry and wet states. The proposed process may serve as a useful platform for bulk production of PCM nanocapsules with various core and shell compositions in a facile, fast, and scalable way.

Manipulation of gas-liquid-liquid systems in continuous flow microreactors for efficient reaction processes

Gas-liquid-liquid flow in microreactors holds great potential towards process intensification of operation in multiphase systems, particularly by a precise control over the three-phase contact patterns and the associated mass transfer enhancement. This work reviews the manipulation of gas-liquid-liquid three-phase flow in microreactors for carrying out efficient reaction processes, including gas-liquid-liquid reactions with catalysts residing in either liquid phase, coupling of a gas-liquid reaction with the liquid-liquid extraction, inert gas assisted liquid-liquid reactions and particle synthesis under three-phase flow. Microreactors are shown to be able to provide well-defined flow patterns and enhanced gas-liquid/liquid-liquid mass transfer rates towards the optimized system performance. The interplay between hydrodynamics and mass transfer, as well as its influence on the overall microreactor system performance is discussed. Meanwhile, future perspectives regarding the scale-up of gas-liquid-liquid microreactors in order to meet the industrial needs and their potential applications especially in biobased chemicals and fuels synthesis are further addressed.

Adsorption and interfacial structure of nanocelluloses at fluid interfaces

Nanocelluloses (NCs), more specifically cellulose nanocrystals and nanofibrils, are a green alternative for the stabilization of fluid interfaces. The adsorption of NCs at oil-water interfaces facilitates the formation of stable and biocompatible Pickering emulsions. In contrast, unmodified NCs are not able to stabilize foams. As a consequence, NCs are often hydrophobized by covalent modifications or adsorption of surfactants, allowing also the stabilization of foams or functional inverse, double, and stimuli-responsive emulsions. Although the interfacial stabilization by NCs is readily exploited, the driving force of adsorption and stabilization mechanisms remained long unclear. Here, we summarize the recent advances in the understanding of NC adsorption regarding kinetics, isotherms, and energetic aspects, as well as their interfacial structure, surface coverage, and contact angle. We thereby distinguish unmodified NCs, covalently modified NCs, and surfactant enhanced adsorption.

Ethyl Cellulose Nanoparticles at the Alkane-Water Interface and the Making of Pickering Emulsions

Pickering emulsions stabilized by nanoparticles have recently received great attention for their remarkable stability, in part a consequence of irreversible adsorption. In this study, we generate Pickering oil-in-water emulsions stabilized by ethyl cellulose (EC) nanoparticles without the addition of surfactants. Over a range of ionic strength and EC nanoparticle concentrations, a series of dynamic interfacial tension (IFT) measurements complemented by extended DLVO theoretical computations are conducted to quantitatively describe the behavior of EC nanoparticles at the interface of water with different alkanes. Regardless of ionic strength, there is no barrier against the adsorption of EC nanoparticles at the alkane-water interfaces studied and the particles tightly cover these interfaces with near maximal coverage (i.e., 91%). Remarkably, the rate of approach to maximum coverage of the alkane-water interface by EC nanoparticles during the later stages of adsorption is accelerated in the presence of salt at concentrations below the critical coagulation concentration (CCC), unlike the air-water interface. Above the CCC, alkane-water interfaces behave similar to air-water interfaces, showing decay in the adsorption flux which is attributed to an increase in surface blocking originating from the attachment of nanoparticles to nanoparticles already adsorbed at the interface. These findings shed light on particle-particle and particle-interface colloidal interactions at and near fluid-fluid interfaces, thereby improving our ability to use hydrophobic EC nanoparticles as emulsion stabilizers.

Interfacial Activity of Nonamphiphilic Particles in Fluid-Fluid Interfaces

Surfactants can adsorb in fluid-fluid interfaces and lower the interfacial tension. Like surfactants, particles with appropriate wettability can also adsorb in fluid-fluid interfaces. Despite many studies of particle adsorption at fluid interfaces, some confusion persists regarding the ability of (simple, nonamphiphilic) particles to reduce the interfacial tension. In the present work, the interfacial activity of silica nanoparticles at air-water and hexadecane-water interfaces and of ethyl cellulose particles at the interface of water with trimethylolpropane trimethacrylate was analyzed through pendant drop tensiometry. Our measurements strongly suggest that the particles do significantly affect the interfacial tension provided that they have a strong affinity to the interface by virtue of their wettability and that no energy barrier to adsorption prevents them from reaching the interface. A simplistic model that does not explicitly account for any particle-particle interactions is found to yield surprisingly good predictions for the effective interfacial tension in the presence of the adsorbed particles. We further propose that interfacial tension measurements, when combined with information about the particles' wetting properties, can provide a convenient way to estimate the packing density of particles in fluid-fluid interfaces. These results may help to understand and control the assembly of nonamphiphilic nanoparticles at fluid-fluid interfaces, which is relevant to applications ranging from surfactant-free formulations and food technology to oil recovery.

Four reversible and reconfigurable structures for three-phase emulsions: extended morphologies and applications

Here in this article, we classify and conclude the four morphologies of three-phase emulsions. Remarkably, we achieve the reversible transformations between every shape. Through theoretical analysis, we choose four liquid systems to form these four morphologies. Then monodispersed droplets with these four morphologies are formed through a microfluidic device and captured in a petri-dish. By replacing their ambient solution of the captured emulsions, in-situ morphology transformations between each shape are achieved. The process is well recorded through photographs and videos and they are systematical and reversible. Finally, we use the droplets structure to form an on-off switch to start and shut off the evaporation of one volatile phase to achieve the process monitoring. This could be used to initiate and quench a reaction, which offers a novel idea to achieve the switchable and reversible reaction control in multiple-phase reactions.