High Power In-Plane Micro-Supercapacitors Based on Mesoporous Polyaniline Patterned Graphene

Solution-based self-assembly synthesis of two-dimensional-ordered mesoporous conducting polymer nanosheets with versatile properties

Conducting polymers with conjugated backbones have been widely used in electrochemical energy storage, catalysts, gas sensors and biomedical devices. In particular, two-dimensional (2D) mesoporous conducting polymers combine the advantages of mesoporous structure and 2D nanosheet morphology with the inherent properties of conducting polymers, thus exhibiting improved electrochemical performance. Despite the use of bottom-up self-assembly approaches for the fabrication of a variety of mesoporous materials over the past decades, the synchronous control of the dimensionalities and mesoporous architectures for conducting polymer nanomaterials remains a challenge. Here, we detail a simple, general and robust route for the preparation of a series of 2D mesoporous conducting polymer nanosheets with adjustable pore size (5-20 nm) and thickness (13-45 nm) and controllable morphology and composition via solution-based self-assembly. The synthesis conditions and preparation procedures are detailed to ensure the reproducibility of the experiments. We describe the fabrication of over ten high-quality 2D-ordered mesoporous conducting polymers and sandwich-structured hybrids, with tunable thickness, porosity and large specific surface area, which can serve as potential candidates for high-performance electrode materials used in supercapacitors and alkali metal ion batteries, and so on. The preparation time of the 2D-ordered mesoporous conducting polymer is usually no more than 12 h. The subsequent supercapacitor testing takes ~24 h and the Na ion battery testing takes ~72 h. The procedure is suitable for users with expertise in physics, chemistry, materials and other related disciplines.

Activated carbons derived from polyethylene terephthalate for coin-cell supercapacitor electrodes

We successfully prepared activated carbon derived from polyethylene terephthalate (PET) via carbonization and subsequent activation under various conditions and applied it as active material for supercapacitors. In the activation, we used CO2 for physical activation or KOH for chemical activation and varied the activation temperature from 600 °C to 1,000 °C. We found that CO2 activation is unsuitable because of insufficient pore formation or low activation yield. Interestingly, PET-derived activated carbon obtained using KOH (PETK) at 700 °C-900 °C exhibited higher specific surface areas than YP50f, which is a commercial activated carbon. Furthermore, some PETKs even displayed a dramatic increase in crystallinity. In particular, the PET-derived activated carbon prepared at 900 °C with KOH (PETK900) had the highest retention rate at a high charge-discharge rate and better durability after 2500 cycles than YP50f. Furthermore, employing the same process that we used with the PET chips, we successfully converted waste PET bottles into activated carbon materials. Waste PET-derived activated carbons exhibited good electrochemical performance as active material for supercapacitors. We thus found chemical activation with KOH to be an appropriate method for manufacturing PET-derived activated carbon and PETKs derived both from PET chips and waste PET have considerable potential for commercial use as active materials for supercapacitors.

Electronic Supplementary Material

Supplementary material is available for this article at 10.1007/s11814-023-1466-3 and is accessible for authorized users.

Recent advances in polyaniline-based micro-supercapacitors

The rapid development of the Internet of Things (IoTs) and proliferation of wearable electronics have significantly stimulated the pursuit of distributed power supply systems that are small and light. Accordingly, micro-supercapacitors (MSCs) have recently attracted tremendous research interest due to their high power density, good energy density, long cycling life, and rapid charge/discharge rate delivered in a limited volume and area. As an emerging class of electrochemical energy storage devices, MSCs using polyaniline (PANI) electrodes are envisaged to bridge the gap between carbonaceous MSCs and micro-batteries, leading to a high power density together with improved energy density. However, despite the intensive development of PANI-based MSCs in the past few decades, a comprehensive review focusing on the chemical properties and synthesis of PANI, working mechanisms, design principles, and electrochemical performances of MSCs is lacking. Thus, herein, we summarize the recent advances in PANI-based MSCs using a wide range of electrode materials. Firstly, the fundamentals of MSCs are outlined including their working principle, device design, fabrication technology, and performance metrics. Then, the working principle and synthesis methods of PANI are discussed. Afterward, MSCs based on various PANI materials including pure PANI, PANI hydrogel, and PANI composites are discussed in detail. Lastly, concluding remarks and perspectives on their future development are presented. This review can present new ideas and give rise to new opportunities for the design of high-performance miniaturized PANI-based MSCs that underpin the sustainable prosperity of the approaching IoTs era.

Multifunctional Mesoporous Polyaniline/Graphene Nanosheets for Flexible Planar Integrated Microsystem of Zinc Ion Microbattery and Gas Sensor

The prosperity of smart portable microdevices urgently requires an advanced integrated microsystem equipped with cost-effective safe microbatteries and ultra-stable sensitive sensors. However, the practical application of smart microdevices is limited by complex active materials with single function. Here, the two-dimensional (2D) mesoporous nanosheets of polyaniline decorated on graphene with large specific surface area of 141 m²  g^-1 , ample active sites, comparable conductivity, and ordered mesopores of 18 nm for a new-type co-planar integrated microsystem of zinc ion microbattery and gas sensor are developed. These unique triple-function mesoporous nanosheets are well proved for dendrite-free zinc anode with long cyclability (>500 h) and small overpotential (48 mV), a high performance cathode of zinc ion microbattery with outstanding volumetric capacity of 78 mAh cm^-3 outperforming their counterparts reported, and a highly sensitive gas sensor with a resistance response (ΔR/R₀ %) of 118% for 20 ppm NH₃ . Moreover, the co-planar battery-sensor integrated microsystem exhibits superior mechanical stability and smart integration. Therefore, this work will open many opportunities to develop multifunctional 2D mesoporous materials for high performance smart integrated microsystems.

A Review of Fabrication Technologies for Carbon Electrode-Based Micro-Supercapacitors

The very fast evolution in wearable electronics drives the need for energy storage micro-devices, which have to be flexible. Micro-supercapacitors are of high interest because of their high power density, long cycle lifetime and fast charge and discharge. Recent developments on micro-supercapacitors focus on improving the energy density, overall electrochemical performance, and mechanical properties. In this review, the different types of micro-supercapacitors and configurations are briefly introduced. Then, the advances in carbon electrode materials are presented, including activated carbon, carbon nanotubes, graphene, onion-like carbon, and carbide-derived carbon. The different types of electrolytes used in studies on micro-supercapacitors are also treated, including aqueous, organic, ionic liquid, solid-state, and quasi-solid-state electrolytes. Furthermore, the latest developments in fabrication techniques for micro-supercapacitors, such as different deposition, coating, etching, and printing technologies, are discussed in this review on carbon electrode-based micro-supercapacitors.

Sand-Milling Fabrication of Screen-Printable Graphene Composite Inks for High-Performance Planar Micro-Supercapacitors

Rational engineering and simplified production of printable graphene inks are essential for building high-energy and flexible graphene micro-supercapacitors (MSCs). However, few graphene-based MSCs show impressive areal capacitance and energy density, especially based on additive-manufacturing, cost-effective, and printable inks. Herein, a new-style and solution-processable graphene composite ink is ingeniously formulated for scalable screen printing MSCs. More importantly, the as-formulated inks consist of interwoven two-dimensional graphene and activated carbon nanofillers, which are delaminated by one-step sand-milling turbulent flow exfoliation. Notably, embedding the activated carbon nanoplatelets into graphene layers drastically boosts the electrochemical performance of screen-printed micro-supercapacitors (denoted as Gr/AC-MSCs), such as an outstanding areal capacitance of 12.5 mF cm^-2 (about 20 times than pure graphene). The maximum energy density, maximum power density, and exceptional cyclability are 1.07 μW h cm^-2, 0.004 mW cm^-2, and 88.1% after 5000 cycles, respectively. As such, the as-printed MSCs on paper display high resolution and pronounced energy-storage performance. Furthermore, the packaged and optimized Gr/AC-MSCs showcase remarkable mechanical flexibility even under highly folded and excellent water resistance, maintaining 91.8% capacitance retention after being washed for 90 min. The versatile methodology highlights the promise of graphene and analogous 2D nanosheet functional inks for scalable fabrication of flexible energy-storage devices.

Miniaturized Energy Storage Devices Based on Two-Dimensional Materials

A growing demand for miniaturized biomedical sensors, microscale self-powered electronic systems, and many other portable, wearable, and integratable electronic devices is continually stimulating the rapid development of miniaturized energy storage devices (MESDs). Miniaturized batteries (MBs) and supercapacitors (MSCs) were considered to be suitable energy storage devices to power microelectronics uninterruptedly with reasonable energy and power densities. However, in addition to similar challenges encountered with electrode materials in conventional energy storage devices, their performances are also greatly affected by microfabrication technologies, as well as the challenges of how to realize stable and high-performance MESDs in such a limited footprint area. Benefiting from the unique architectural engineering of two-dimensional materials and the emergence of precise and controllable microfabrication techniques, the output electrochemical performances of MSCs and MBs are improving rapidly. This minireview summarizes recent advances in MSCs and MBs built from two-dimensional materials, including electrode/device configuration designs, material synthesis, microfabrication processes, smart function incorporations, and system integrations. An introduction to configurations of the MESDs, from linear fibrous shapes, planar sandwich thin-film or interdigital structures, to three-dimensional configurations, is presented. The fundamental influences of the electrode material and configuration designs on the exhibited MB/MSC electrochemical performances are also highlighted.

Fabry-Perot Cavity-Type Electrochromic Supercapacitors with Exceptionally Versatile Color Tunability

Electrochromic supercapacitors that can change their appearances according to their charged states are presently attracting significant interest from both academia and industry. Tungsten oxide is often used in electrochromic supercapacitors because it can serve as an active material for both benchmarking electrochromic devices and high-performance supercapacitor electrodes. Despite this, acceptable visual aesthetics in electrochromic supercapacitors have almost never been achieved using tungsten oxide, because, in its pure form, this compound only displays a 1-fold color modulation from transparent to blue. Herein, we defy this trend by reporting the first ever Fabry-Perot (F-P) cavity-type electrochromic supercapacitors based only on a tungsten oxide material. The devices were sensitively changeable according to their charge/discharge states and displayed a wide variety of fantastic patterns consisting of different, vivid colors, with both simple and complex designs being achieved. Our findings suggested a novel direction for the aesthetic design of intelligent, multifunctional electrochemical energy storage devices.

Toward Flexible and Wearable Embroidered Supercapacitors from Cobalt Phosphides-Decorated Conductive Fibers

Wearable supercapacitors (SCs) are gaining prominence as portable energy storage devices. To develop high-performance wearable SCs, the significant relationship among material, structure, and performance inspired us with a delicate design of the highly wearable embroidered supercapacitors made from the conductive fibers composited. By rendering the conductive interdigitally patterned embroidery as both the current collector and skeleton for the SCs, the novel pseudocapacitive material cobalt phosphides were then successfully electrodeposited, forming the first flexible and wearable in-plane embroidery SCs. The electrochemical measurements manifested that the highest specific capacitance was nearly 156.6 mF cm^-2 (65.72 F g^-1) at the current density of 0.6 mA cm^-2 (0.25 A g^-1), with a high energy density of 0.013 mWh cm^-2 (5.55 Wh kg^-1) at a power density of 0.24 mW cm^-2 (100 W kg^-1). As a demonstration, a monogrammed pattern was ingeniously designed and embroidered on the laboratory gown as the wearable in-plane SCs, which showed both decent electrochemical performance and excellent flexibility.

Lifetime-tunable room-temperature phosphorescence of polyaniline carbon dots in adjustable polymer matrices

Despite the excellent room-temperature phosphorescence (RTP) property of carbon dot (CD)-based RTP composites, the development of these emerging materials with finely tunable afterglow lifetimes still remains a challenge. Herein, for the first time, we report a series of pure organic RTP composite materials based on adjustable polyaniline carbon dots (PACDs) and polymer matrices (polyacrylic acid, polyacrylamide, and polyvinyl alcohol) with tunable RTP lifetimes. By using different polymer matrices and adjusting the functional groups of PACDs, the strength of hydrogen bonding between each polymer matrix and PACDs was regulated, and green RTP emissions with a tunable average lifetime ranging from 184 ms to 652 ms were also realized. In addition, taking advantage of their different persistent afterglow lifetimes, naked-eye-observable and time-resolved anti-counterfeit and data encryption patterns were prepared using these PACDs/polymer composites, demonstrating the potential application of these materials.

High-Performance Flexible In-Plane Micro-Supercapacitors Based on Vertically Aligned CuSe@Ni(OH)2 Hybrid Nanosheet Films

The orientation and hybridization of ultrathin two-dimensional (2D) nanostructures on interdigital electrodes is vital for developing high-performance flexible in-plane micro-supercapacitors (MSCs). Despite great progress has been achieved, integrating CuSe and Ni(OH)₂ nanosheets to generate advanced nanohybrids with oriented arrangement of each component and formation of porous frameworks remains a challenge, and their application for in-plane MSCs has not been explored. Herein, the vertically aligned CuSe@Ni(OH)₂ hybrid nanosheet films with hierarchical open channels are skillfully deposited on Au interdigital electrodes/polyethylene terephthalate substrate via a template-free sequential electrodeposition approach, and directly employed to construct in-plane MSCs by choosing polyvinyl alcohol-LiCl gel as both the separator and the solid electrolyte. Because of the unique geometrical structure and combination of intrinsically conductive CuSe and battery-type Ni(OH)₂ components, such hybrid nanosheet films can not only resolve the poor conductivity and re-stacking problems of Ni(OH)₂ nanosheets but also create the 3D electrons or ions transport pathway. Thus, the in-plane MSCs device fabricated by such hybrid nanosheet films exhibits high volumetric specific capacitance (38.9 F cm^-3). Moreover, its maximal energy and power density can reach 5.4 mW h cm^-3 and 833.2 mW cm^-3, superior to pure CuSe nanosheets, and most of reported carbon materials and metal hydroxides/oxides/sulfides based in-plane MSCs ones. Also, the hybrid nanosheet films device shows excellent cycling performance, good flexibility, and mechanical stability. This work may shed some light on optimizing 2D electrode materials and promote the development of flexible in-plane MSCs or other energy storage systems.

Fabrication of high-performance MXene-based all-solid-state flexible microsupercapacitor based on a facile scratch method

MXenes have emerged as promising electrode materials for microsupercapacitors (MSCs) owing to their high volumetric and areal capacitances. In addition to the development of novel electrode materials, fabrication of interdigital electrodes is another key to realize high-performance MSCs. Herein, we demonstrate the patterning of few-layered Ti₃C₂T _x nanosheets on various substrates for MSCs by a facile, fast, and nearly zero-cost 'scratch' strategy. The fabricated Ti₃C₂T _x -based all-solid-state MSC achieves a high areal capacitance of 25.5 mF cm^-2, which benefits from the unique layered structure and high electrical conductivity of the electrode. The fabricated planar MSC also delivers good cycling stability and excellent flexibility. Moreover, our fabrication strategy can be readily extended to other composite films for MSCs and become potential micropower sources for miniaturized electronic devices.

Laser-Assisted Large-Scale Fabrication of All-Solid-State Asymmetrical Micro-Supercapacitor Array

The micro-supercapacitors are of great value for portable, flexible, and integrated electronic equipments. Here, the large-scale and integrated asymmetrical micro-supercapacitor (AMSC) array is fabricated in virtue of the laser direct writing and electrodeposition technology. The AMSC shows the ideal flexibility, high areal specific capacitance (21.8 mF cm^-2 ), and good rate capability. Moreover, its energy density reaches 12.16 µW h cm^-2 , outperforming most micro-supercapacitors reported previously. Meanwhile, large-scale series-connected AMSCs are integrated on the flexible substrates (e.g., indium tin oxide-polyethylene terephthalate film), which can power a veriety of the commercial electronics. The combination of AMSCs array, solar cell, and electronic device proves the feasibility for practical application in the portable, flexible, and integrated electronic equipments.

Substrate Engineered Interconnected Graphene Electrodes with Ultrahigh Energy and Power Densities for Energy Storage Applications

Supercapacitors combine the advantages of electrochemical storage technologies such as high energy density batteries and high power density capacitors. At 5-10 W h kg^-1, the energy densities of current supercapacitors are still significantly lower than the energy densities of lead acid (20-35 W h kg^-1), Ni-metal hydride (40-100 W h kg^-1), and Li-ion (120-170 W h kg^-1) batteries. Recently, graphene-based supercapacitors have shown an energy density of 40-80 W h kg^-1. However, their performance is mainly limited because of the reversible agglomeration and restacking of individual graphene layers caused by π-π interactions. The restacking of graphene layers leads to significant decrease of ion-accessible surface area and the low capacitance of graphene-based supercapacitors. Here, we introduce a microstructure substrate-based method to produce a fully delaminated and stable interconnected graphene structure using flash reduction of graphene oxide in a few seconds. With this structure, we achieve the highest amount of volumetric capacitance obtained so far by any type of a pure carbon-based material. The affordable and scalable production method is capable of producing electrodes with an energy density of 0.37 W h cm^-3 and a power density of 416.6 W cm^-3. This electrode maintained more than 91% of its initial capacitance after 5000 cycles. Moreover, combining with ionic liquid, this solvent-free graphene electrode material is highly promising for on-chip electronics, micro-supercapacitors, as well as high-power applications.

Two-dimensional materials for miniaturized energy storage devices: from individual devices to smart integrated systems

This review summarizes recent advances, key challenges and perspectives regarding two-dimensional materials for miniaturized energy storage devices.

Advances on Microsized On-Chip Lithium-Ion Batteries

Development of microsized on-chip batteries plays an important role in the design of modern micro-electromechanical systems, miniaturized biomedical sensors, and many other small-scale electronic devices. This emerging field intimately correlates with the topics of rechargeable batteries, nanomaterials, on-chip microfabrication, etc. In recent years, a number of novel designs are proposed to increase the energy and power densities per footprint area, as well as other electrochemical performances of microsized lithium-ion batteries. These advances may guide the pathway for the future development of microbatteries.