Dimension-Controllable Microtube Arrays by Dynamic Holographic Processing as 3D Yeast Culture Scaffolds for Asymmetrical Growth Regulation

Fabrication of hollow microtube arrays based on a femtosecond laser double-pulse multiphoton polymerization

Microtubes with widely varied dimensions and materials have great prospects in functional devices applied in microoptics, microrobot, and biomedicine. However, the fabrication of vertically protruding hollow microtubes with high diameter-to-thickness ratio is challenging and few reported. Femtosecond laser two-photon polymerization can solve this problem via point-by-point scanning or SLM-based parallel processing, but the low efficiency limits its high throughput fabrication. Here, we report a novel, to the best of our knowledge, femtosecond laser double-pulse multiphoton polymerization approach for high efficiency fabrication of hollow microtube arrays. We established a two-aperture laser beam reshaping system to generate a circular beam via two rounds of Fresnel diffraction. Based on the unique laser energy distribution, hollow microtubes with high diameter-to-thickness ratio can be generated by two successively laser pulses exposure, which can improve the fabrication efficiency significantly. With the optimized parameters, we can achieve repeatable and uniform microtube array fabrication in large scale, and the yield can be 94.9%. Defocus testing showed that the proposed approach has a high range of focusing tolerance. The proposed microtube fabrication approach is meaningful in providing some enlightenment for researchers in the field of microfabrication.

Substrate microtopographies induce cellular alignment and affect nuclear force transduction

Cellular physiology has been mainly studied by using two-dimensional cell culture substrates which lack in vivo-mimicking extracellular environment and interactions. Thus, there is a growing need for more complex model systems in life sciences. Micro-engineered scaffolds have been proven to be a promising tool in understanding the role of physical cues in the co-regulation of cellular functions. These tools allow, for example, probing cell morphology and migration in response to changes in chemo-physical properties of their microenvironment. In order to understand how microtopographical features, what cells encounter in vivo, affect cytoskeletal organization and nuclear mechanics, we used direct laser writing via two-photon polymerization (TPP) to fabricate substrates which contain different surface microtopographies. By combining with advanced high-resolution spectral imaging, we describe how the constructed grid and vertical line microtopographies influence cellular alignment, nuclear morphology and mechanics. Specifically, we found that growing cells on grids larger than 10 × 20 μm2 and on vertical lines increased 3D actin cytoskeleton orientation along the walls of microtopographies and abolished basal actin stress fibers. In concert, the nuclei of these cells were also more aligned, elongated, deformed and less flattened, indicating changes in nuclear force transduction. Importantly, by using fluorescence lifetime imaging microscopy for measuring Förster resonance energy transfer for a genetically encoded nesprin-2 molecular tension sensor, we show that growing cells on these microtopographic substrates induce lower mechanical tension at the nuclear envelope. To conclude, here used substrate microtopographies modulated the cellular mechanics, and affected actin organization and nuclear force transduction.

Inhibiting zero-order light of a spatial light modulator with voltage optimization

The crucial zero-order light due to the pixelation effect of spatial light modulator (SLM) has been a serious issue in the field of light modulation, especially in applications with a high numerical aperture optical system. In this investigation, we report that by properly adjusting the high-level and low-level pixel voltages of an SLM, the zero-order light caused by the pixelation effect of an SLM can be significantly eliminated. The method is further validated under an inverted fluorescence microscope. The experimental results show that the zero-order light can be inhibited up to 91.3%, accompanied by an improvement of the modulation efficiency from 77.5% to 92.6%.

Beyond the Threshold: A Study of Chalcogenophene-Based Two-Photon Initiators

A series of nine soluble, symmetric chalcogenophenes bearing hexyl-substituted triphenylamines, indolocarbazoles, or phenylcarbazoles was designed and synthesized as potential two-photon absorption (2PA) initiators. A detailed photophysical analysis of these molecules revealed good 2PA properties of the series and, in particular, a strong influence of selenium on the 2PA cross sections, rendering these materials especially promising new 2PA photoinitiators. Structuring and threshold tests proved the efficiency and broad spectral versatility of two selenium-containing lead compounds as well as their applicability in an acrylate resin formulation. A comparison with commercial photoinitiators Irg369 and BAPO as well as sensitizer ITX showed that the newly designed selenium-based materials TPA-S and TPA-BBS outperform these traditional initiators by far both in terms of reactivity and dose. Moreover, by increasing the ultralow concentration of TPA-BBS, a further reduction of the polymerization threshold can be achieved, revealing the great potential of this series for application in two-photon polymerization (2PP) systems where only low laser power is available.

Non-iterative multifold strip segmentation phase method for six-dimensional optical field modulation

In this Letter, we propose a non-iterative multifold strip segmentation phase method for a spatial light modulator (SLM) to generate multifocal spots of diverse beams (Airy, spiral, perfect vortex, and Bessel-Gaussian beams) in a high-numerical-aperture system, with up to 6D controllability. The method is further validated by an inverted fluorescence microscope. By adjusting the bright and dark voltage parameters of the SLM, zero-order light caused by the pixelation effect of the SLM has been successfully eliminated. We hope this research provides a more flexible and powerful approach for the rapid modulation of multi-focus light fields in the development of biomedicine and lithography.

Controllable double-helical microstructures by photonic orbital angular momentum for chiroptical response

Three-dimensional helical microstructures are abundant in nature and can be applied as chiral metamaterials for advanced nanophotonics. Here we report a flexible method to fabricate double-helical microstructures with single exposure by recording the chirality of incident optical vortices. Two coaxial optical vortices can interfere to generate a helical optical field, confirmed by the numerical simulation. The diameters of double-helical microstructures can be tailored by the magnitude of topological charges. This fast manufacturing strategy provides the opportunity to efficiently yield helical microstructures. Finally, the chirality of double-helical microstructures can be reversibly read by optical vortices, demonstrating a strong chiroptical response.

Realization of flexible and parallel laser direct writing by multifocal spot modulation

In this investigation, we propose a strip segmentation phase (SSP) method for a spatial light modulator (SLM) to generate independent multifocal spots when the beam passes through a high numerical aperture (NA) lens. With the SSP method, multifocal spots can be generated with each spot independently, flexibly and uniformly distributed. The performance of the SSP method is first validated with numerical simulation. Then, by applying the modulation method with SLM and importing the beams into an inverted fluorescence microscopy system with a high-NA lens, the spot distribution and their shapes can be observed by fluorescent image. The fluorescent image exhibits high uniformity and high consistency with the aforementioned numerical simulations. Finally, we dynamically load a series of phase maps on SLM to realize continuous and independent spot movement in a multifocal array. By laser direct writing on photoresist, a complex NWU-shape structure can be realized flexibly with multi-task fabrication capability. The SSP method can significantly improve the efficiency and flexibility of laser direct writing. It is also compatible with most recent techniques, e.g., multiphoton absorption, stimulated emission depletion and photo-induced depolymerization etc., to realize parallel super-resolution imaging and fabrications.

Second-harmonic computer-generated holographic imaging through monolithic lithium niobate crystal by femtosecond laser micromachining

The computer-generated holography technique is a powerful tool for three-dimensional display, beam shaping, optical tweezers, ultrashort pulse laser parallel processing, and optical encryption. We have realized nonlinear holography in ferroelectric crystals by utilizing spatial light modulators in our previous works. Here, we demonstrate an improved method to realize second-harmonic (SH) holographic imaging through a monolithic lithium niobate crystal based on binary computer-generated holograms (CGHs). The CGH patterns were encoded with the detour phase method and fabricated by femtosecond laser micromachining. By the use of the birefringence phase-matching process in the longitudinal direction, bright nonlinear holograms can be obtained in the far-field. The realization of SH holography through monolithic crystal opens wide possibilities in the field of high power laser nonlinear holographic imaging.

Stimuli-Responsive Actuator Fabricated by Dynamic Asymmetric Femtosecond Bessel Beam for In Situ Particle and Cell Manipulation

Microscale intelligent actuators capable of sensitive and accurate manipulation under external stimuli hold great promise in various fields including precision sensors and biomedical devices. Current microactuators, however, are often limited to a multiple-step fabrication process and multimaterials. Here, a pH-triggered soft microactuator (<100 μm) with simple structure, one-step fabrication process, and single material is proposed, which is composed of deformable hydrogel microstructures fabricated by an asymmetric femtosecond Bessel beam. To further explore the swelling-shrinking mechanism, the hydrogel porosity difference between expansion and contraction states is investigated. In addition, by introducing the dynamic holographic processing and splicing processing method, more complex responsive microstructures (S-shaped, C-shaped, and tortile chiral structures) are rapidly fabricated, which exhibit tremendous expected deformation characteristics. Finally, as a proof of concept, a pH-responsive microgripper is fabricated for in situ capturing polystyrene (PS) particles and neural stem cells rapidly. This flexible, designable, and one-step approach manufacturing of intelligent actuator provides a versatile platform for micro-objects manipulation and drug delivery.

Rapid Fabrication of Continuous Surface Fresnel Microlens Array by Femtosecond Laser Focal Field Engineering

Femtosecond laser direct writing through two-photon polymerization has been widely used in precision fabrication of three-dimensional microstructures but is usually time consuming. In this article, we report the rapid fabrication of continuous surface Fresnel lens array through femtosecond laser three-dimensional focal field engineering. Each Fresnel lens is formed by continuous two-photon polymerization of the two-dimensional slices of the whole structure with one-dimensional scan of the corresponding two-dimensional engineered intensity distribution. Moreover, we anneal the lens array to improve its focusing and imaging performance.

Tunable microfluidic device fabricated by femtosecond structured light for particle and cell manipulation

Smart devices made of stimuli-responsive (SR) hydrogel can realize accurate shape control with high repeatability attributed to their fast swelling and shrinking upon the change of external stimuli. Integrating these devices into microfluidic chips and utilizing their controllable deformation capability are highly promising approaches to enrich the functions of microfluidic devices and reduce their external apparatuses. Herein we propose and demonstrate a tunable microfluidic device (TMFD) by integrating a pH-sensitive hydrogel microring array into a microchannel. Instantaneous and reversible deformation of the microrings can be finished in less than 200 ms. The array gaps of the microrings are reversibly switched to realize the capture or release of microobjects. In addition, a femtosecond laser holographic processing method is firstly used to pattern and integrate the pH-sensitive hydrogel microrings into a microchannel, and the pH-responsive properties of the hydrogel affected by laser processing dosages are theoretically and experimentally investigated. With this method, the height, diameter (6-16 μm), swelling ratio (35-65%), and diameter change (2-5 μm) can be precisely controlled. As a proof of concept, the filtering of polystyrene particles with multiple sizes and complete trapping of PS particles and cells are demonstrated by these TMFDs. The developed TMFD can be easily integrated by the femtosecond laser holographic processing method, and operates robustly without the need for external precision apparatuses, which hold great promise in the applications of microobject manipulation and biomedical analysis.

Holographic femtosecond laser integration of microtube arrays inside a hollow needle as a lab-in-a-needle device

In this Letter, the femtosecond laser holographic two-photon polymerization (HTPP) method is adopted to rapidly realize a unique lab-in-a-needle (LIN) device by manufacturing microtube arrays inside a needle. The HTPP method is to modulate a Gaussian beam into a ring Bessel beam by a spatial light modulator (SLM) loaded with a Bessel hologram, and can fabricate microtube arrays with controllable inside diameter (1-10 μm) and designable patterns on such complex three-dimensional (3D) substrates by optimizing experimental parameters. A single LIN device can be processed by this method in about 4 min, which is not possible with traditional micronano technology and is much faster than the traditional two-photon polymerization method (at least several hours). To further demonstrate the functionality of this LIN device, a particle separation experiment is carried out. For the purpose of achieving greater functionality and integration of the on-chip system, this HTPP method provides a powerful processing method for integrating 3D functional microstructures on 3D nonplanar substrates.

Two-Photon Vertical-Flow Lithography for Microtube Synthesis

Two-photon vertical-flow lithography is demonstrated for synthesis of complex-shaped polymeric microtubes with a high aspect ratio (>100:1). This unique microfluidic approach provides rigorous control over the morphology and surface topology to generate thin-walled (<1 µm) microtubes with a tunable diameter (1-400 µm) and pore size (1-20 µm). The interplay between fluid-flow control and two-photon lithography presents a generic high-resolution method that will substantially contribute toward the future development of biocompatible scaffolds, stents, needles, nerve guides, membranes, and beyond.

Biomaterial-based microstructures fabricated by two-photon polymerization microfabrication technology

Two-photon polymerization (TPP) microfabrication technology can freely prepare micro/nano structures with different morphologies and high accuracy for micro/nanophotonics, micro-electromechanical systems, microfluidics, tissue engineering and drug delivery.

Studying Cell Mechanobiology in 3D: The Two-Photon Lithography Approach

Two-photon lithography is a laser writing technique that can produce 3D microstructures with resolutions below the diffraction limit. This review focuses on its applications to study mechanical properties of cells, an emerging field known as mechanobiology. We review 3D structural designs and materials in the context of new experimental designs, including estimating forces exerted by single cells, studying selective adhesion on substrates, and creating 3D networks of cells. We then focus on emerging applications, including structures for assessing cancer cell invasiveness, whose migration properties depend on the cell mechanical response to the environment, and 3D architectures and materials to study stem cell differentiation, as 3D structure shape and patterning play a key role in defining cell fates.

High-aspect-ratio microtubes with variable diameter and uniform wall thickness by compressing Bessel hologram phase depth

In this Letter, we present a light field regulation method to form a ring light field with controllable density distribution. This method is to compress the phase modulation depth of Bessel holograms superimposed with blazed gratings and tune the diffraction efficiency of the superimposed holograms by gray scale. The experimental light field generated by the superimposed holograms is consistent with the simulation results. By designing the phase modulation depth of the superimposed holograms with different parameters, ring light fields with suitable intensity distribution are obtained, and the fabrication of ring microstructure with uniform wall thickness is realized. Finally, as a special case of processing, dynamic holographic processing of high-aspect-ratio microtubes with variable diameter and uniform wall thickness is demonstrated.