Tunable Microscale Porous Systems with Dynamic Liquid Interfaces

Liquid-infused interfacial floatable porous membrane as movable gate for ultrafast immiscible oil/water separation

Liquid separation methods are widely used in industrial and everyday applications, however, their applicability is often constrained by low efficiency, membrane fouling, and poor energy efficiency. Herein, a conceptually novel liquid-infused interfacial floatable porous membrane (LIIFPM) system for high-performance oil/water separation is proposed. The system functions by allowing a liquid to wet and fill a superamphiphilic porous membrane, thereby creating a stable liquid-infused interface that floats at the oil/water interface and prevents the passage of immiscible liquids. The lower-layer liquid can outflow directly, while the flow of the upper-layer liquid is stopped by the membrane. Remarkably, the efficiency of the LIIFPM system is independent of the membrane pore size, enabling ultrafast immiscible oil/water separation in an energy-saving and antifouling manner.

From the teapot effect to tap-triggered self-wetting: a 3D self-driving sieve for whole blood filtration

Achieving passive microparticle filtration with micropore membranes is challenging due to the capillary pinning effect of the membranes. Inspired by the teapot effect that occurs when liquid (tea) is poured from a teapot spout, we proposed a tap-triggered self-wetting strategy and utilized the method with a 3D sieve to filter rare cells. First, a 3D-printed polymer tap-trigger microstructure was implemented. As a result, the 3 µm micropore membrane gating threshold (the pressure needed to open the micropores) was lowered from above 3000 to 80 Pa by the tap-trigger microstructure that facilated the liquid leakage and spreading to self-wet more membrane area in a positive feedback loop. Then, we implemented a 3D cone-shaped cell sieve with tap-trigger microstructures. Driven by gravity, the sieve performed at a high throughput above 20 mL/min (DPBS), while the micropore size and porosity were 3 µm and 14.1%, respectively. We further filtered leukocytes from whole blood samples with the proposed new 3D sieve, and the method was compared with the traditional method of leukocyte isolation by chemically removing red blood cells. The device exhibited comparable leukocyte purity but a higher platelet removal rate and lower leukocyte simulation level, facilitating downstream single-cell analysis. The key results indicated that the tap-triggered self-wetting strategy could significantly improve the performance of passive microparticle filtration.

Self-Oscillating Liquid Gating Membranes with Periodic Gas Transport

Liquid gating membranes with molecular-level smooth liquid lining layers break through the limitations of traditional porous membrane materials in gas transport control. Owing to the stable, self-healing, and reconfigurable properties, liquid gating membranes have shown wide application prospects in microfluidics, intelligent valves, chemical reactions, and beyond. Here, we develop a periodic gas transport control system based on the self-oscillating liquid gating membrane. Under continuous gas injection, the gas–liquid interface is reversibly deformed, enabling self-oscillating behavior for discontinuous and periodic gas transport without the need for any complex external changes to the original system. Meanwhile, our experimental analysis reveals that the periodic time and periodic gas release in the system can be regulated. Based on the cycle stability of the system, we further demonstrate the controllability of the system for periodic droplet manipulation in microfluidics. Looking forward, it will offer new opportunities for various applications, such as pneumatic robots, gas-involved chemical reactions, droplet microfluidics, and beyond.

From Sticky to Slippery: Self-Functionalizing Lubricants for In Situ Fabrication of Liquid-Infused Surfaces

Liquid-infused surfaces offer a versatile approach to create self-cleaning coatings. In such coatings, a thin film of a fluid lubricant homogeneously coats the substrate and thus prevents direct contact with a second, contaminating liquid. For stable repellency, the interfacial energies need to be controlled to ensure that the lubricant is not replaced by the contaminating liquid. Here, we introduce the concept of self-functionalizing lubricants. Functional molecular species that chemically match the lubricant but possess selective anchor groups are dissolved in the lubricant and self-adhere to the surface, forming the required surface chemistry in situ from within the applied lubricant layer. To add flexibility to the self-functionalizing concept, the substrate is first primed with a thin polydopamine base layer, which can be deposited to nearly any substrate material from aqueous solutions and retains reactivity toward electron-donating groups such as amines. The temporal progression of the in situ functionalization is investigated by ellipsometry and quartz crystal microbalance and correlated to macroscopic changes in contact angle and contact angle hysteresis. The flexibility of the approach is underlined by creating repellent coatings with various substrate/lubricant combinations. The prepared liquid-infused surfaces significantly reduce cement adhesion and provide easy-to-clean systems under real-world conditions on shoe soles.

Underwater Unidirectional Cellular Fluidics

The unidirectional fluidics underwater promises the manipulation of gas/liquid for various significant applications. Inspired by the unique stomata on the surface of hornwort stems and leaves that enable the transport and storage of oxygen underwater, we propose a bionic cell with porous membranes fabricated by the projection microstereolithography based 3D printing technique. Different Laplace forces coming from different contact angles for the respectively superhydrophilic outside and hydrophobic inside promise unidirectional fluidic performance, which stop water flowing inside of the bionic cell while exhausting gas and liquid outside of it. In addition, geometric parameters of the bionic cell make a big difference in its unique unidirectional fluidic performance. Simultaneously, the underlying mechanisms of the unidirectional penetration of liquid in our 3D printed bionic cell are theoretically revealed. Moreover, we demonstrate potential applications of our bionic cell with underwater anaerobic chemical reactions to fully apply its outstanding unidirectional fluidics underwater. Our bionic cell opens a gate for potential applications in chemical and microfluidic engineering underwater, such as the storage of flammable materials, fast solid-liquid separations, and anaerobic chemical reactions.

Stretch-Enhanced Anisotropic Wetting on Transparent Elastomer Film for Controlled Liquid Transport

Direction-controlled wetting surfaces, special for lubricating oil infused anisotropic surfaces, have attracted great research interest in directional liquid collection, expelling, transfer, and separation. Nonetheless, there are still existing difficulties in achieving directional and continuous liquid transport. Herein, we present a strategy to achieve directional liquid transport on transparent lubricating oil infused elastomer film with V-shaped prisms microarray (VPM). The results reveal that the water wetting direction in the parallel and staggered arrangement of the VPM structure surface with lubricating oil infusion is the opposite, which is completely different from the wetting direction on the usual VPM surface in air. Moreover, asymmetric stretching can enhance or weaken the directional water wetting tendency on the lubricating oil infused VPM elastomer film and even can reverse the droplet wetting direction. In a closed moist environment, tiny droplets gradually coalesce and then slip away from the lubricating oil infused VPM surface to keep the surface transparent, due to the cooperation of imbalanced Laplace pressure, resulting from the anisotropic geometric structures, varying VPMs spacing, and gravity. Thus, this work provides a paradigm to design and fabricate a type of surface engineering material in the application fields of directional expelling, liquid collection, anti-biofouling, anti-icing, drag reduction, anticorrosion, etc.

Enhanced condensation heat transfer using porous silica inverse opal coatings on copper tubes

Phase-change condensation is commonplace in nature and industry. Since the 1930s, it is well understood that vapor condenses in filmwise mode on clean metallic surfaces whereas it condenses by forming discrete droplets on surfaces coated with a promoter material. In both filmwise and dropwise modes, the condensate is removed when gravity overcomes pinning forces. In this work, we show rapid condensate transport through cracks that formed due to material shrinkage when a copper tube is coated with silica inverse opal structures. Importantly, the high hydraulic conductivity of the cracks promote axial condensate transport that is beneficial for condensation heat transfer. In our experiments, the cracks improved the heat transfer coefficient from ≈ 12 kW/m² K for laminar filmwise condensation on smooth clean copper tubes to ≈ 80 kW/m² K for inverse opal coated copper tubes; nearly a sevenfold increase from filmwise condensation and identical enhancement with state-of-the-art dropwise condensation. Furthermore, our results show that impregnating the porous structure with oil further improves the heat transfer coefficient by an additional 30% to ≈ 103 kW/m² K. Importantly, compared to the fast-degrading dropwise condensation, the inverse opal coated copper tubes maintained high heat transfer rates when the experiments were repeated > 20 times; each experiment lasting 3–4 h. In addition to the new coating approach, the insights gained from this work present a strategy to minimize oil depletion during condensation from lubricated surfaces.

Universal and Switchable Omni-Repellency of Liquid-Infused Surfaces for On-Demand Separation of Multiphase Liquid Mixtures

Mixtures of immiscible liquids are commonly found in the scenarios of environmental protection and many industrial applications. Compared to widely explored water-oil mixtures, small differences in the surface energy of organic liquids, especially for those in multiphase mixtures, make their separation a formidable challenge. Here, a family of versatile coatings based on the reactions between plant polyphenols and 3-aminopropyl triethoxysilane is introduced to regulate the wetting behavior of substrates by forming stable liquid-infused interfaces. The key finding is that when a coated substrate is prewetted with a liquid forming a stable liquid-infused interface, it becomes repellent to any other immiscible liquids. This phenomenon is independent of the surface energy of the initial wetting liquid. This exclusive wetting behavior can lead to distinctive repellency toward almost any liquid by the infusion of an immiscible liquid, even if the difference of surface energy and dielectric constant of a liquid pair is as small as 2.0 mJ m^-2 and 1.8, respectively, resulting in universal and switchable omni-repellency. Of particular importance is that the as-prepared coating makes possible the on-demand separation of multiphase liquid mixtures by both continuous membrane filtration and static absorption, presenting a green and cost-effective approach to addressing this major environmental and industrial challenge.

Wetting-Controlled Localized Placement of Surface Functionalities within Nanopores

In the context of sensing and transport control, nanopores play an essential role. Designing multifunctional nanopores and placing multiple surface functionalities with nanoscale precision remains challenging. Interface effects together with a combination of different materials are used to obtain local multifunctionalization of nanoscale pores within a model pore system prepared by colloidal templating. Silica inverse colloidal monolayers are first functionalized with a gold layer to create a hybrid porous architecture with two distinct gold nanostructures on the top surface as well as at the pore bottom. Using orthogonal silane- and thiol-based chemistry together with a control of the wetting state allows individual addressing of the different locations within each pore resulting in nanoscale localized functional placement of three different functional units. Ring-opening metathesis polymerization is used for inner silica-pore wall functionalization. The hydrophobized pores create a Cassie-Baxter wetting state with aqueous solutions of thiols, which enables an exclusive functionalization of the outer gold structures. In a third step, an ethanolic solution able to wet the pores is used to self-assemble a thiol-containing initiator at the pore bottom. Subsequent controlled radical polymerization provides functionalization of the pore bottom. It is demonstrated that the combination of orthogonal surface chemistry and controlled wetting states can be used for the localized functionalization of porous materials.

Soft interface design for electrokinetic energy conversion

The exploitation and utilization of renewable clean energy is of great significance to the sustainable development of society. Electrokinetic energy conversion (EKEC) based on micro/nanochannels is expected to provide immense potential for ocean energy harvesting, self-powered micro/nanodevices, and small portable power supplies through converting environmental energy into electrical energy. Herein, aiming to get a deeper understanding of EKEC based on micro/nanochannels, several classic theoretical models and corresponding calculation equations are introduced briefly. For high efficiency energy conversion, it is essential to clearly discuss the interface properties between the inner surface of the channel and the bulk electrolyte solution. Therefore, we put forward soft interface designs of solid-liquid and liquid-liquid interfaces, and summarize their recent progress. In addition, the different applications of EKEC, harvesting from environmental energy, are further discussed. We hope that this review will attract more scientists' attention to transform the experimental results of EKEC systems in the lab into available products on shelves.

How Does Chemistry Influence Liquid Wettability on Liquid-Infused Porous Surface?

Design of Nepenthes pitcher-inspired slippery liquid-infused porous surface (SLIPS) appeared as an important avenue for various potential and practically relevant applications. In general, hydrophobic base layers were infused with selected liquid lubricants for developing chemically inert SLIPS. Here, in this current study, an inherently hydrophilic (soaked beaded water droplet with ∼20° within a couple of minutes), porous and thick (above 200 μm) polymeric coating, loaded with readily chemically reactive acrylate moieties yielded a chemically reactive SLIPS, where residual acrylate groups in the synthesized hydrophilic and porous interface rendered stability to the infused lubricants. The chemically reactive SLIPS is capable of reacting with the solution of primary amine-containing nucleophiles in organic solvent through 1,4-conjugate addition reaction, both in the presence (referred as "in situ" modification) and absence (denoted as pre-modification) of lubricated phase in the porous polymeric coating. Such amine reactive SLIPS was further extended to (1) examining the impact of different chemical modifications on the performance of SLIPS and (2) developing a spatially selective and "in situ" postmodification with primary amine-containing nucleophiles through 1,4-conjugate addition reaction. Moreover, the chemically reactive SLIPS was capable of sustaining various physical abrasions and prolonged (minimum 10 days) exposure to complex and harsh aqueous phases, where infused lubricants protect the residual acrylate groups from harsh aqueous exposures. Such, principle will be certainly useful for spatially selective covalent immobilization of water-insoluble functional molecules/polymers directly from organic solvents, which would be of potential interest for various applied and fundamental contexts.

Inner Surface Design of Functional Microchannels for Microscale Flow Control

Fluidic flow behaviors in microfluidics are dominated by the interfaces created between the fluids and the inner surface walls of microchannels. Microchannel inner surface designs, including the surface chemical modification, and the construction of micro-/nanostructures, are good examples of manipulating those interfaces between liquids and surfaces through tuning the chemical and physical properties of the inner walls of the microchannel. Therefore, the microchannel inner surface design plays critical roles in regulating microflows to enhance the capabilities of microfluidic systems for various applications. Most recently, the rapid progresses in micro-/nanofabrication technologies and fundamental materials have also made it possible to integrate increasingly complex chemical and physical surface modification strategies with the preparation of microchannels in microfluidics. Besides, a wave of researches focusing on the ideas of using liquids as dynamic surface materials is identified, and the unique characteristics endowed with liquid-liquid interfaces have revealed that the interesting phenomena can extend the scope of interfacial interactions determining microflow behaviors. This review extensively discusses the microchannel inner surface designs for microflow control, especially evaluates them from the perspectives of the interfaces resulting from the inner surface designs. In addition, prospective opportunities for the development of surface designs of microchannels, and their applications are provided with the potential to attract scientific interest in areas related to the rapid development and applications of various microchannel systems.

Metallic Liquid Gating Membranes

The development of liquid gating membrane (LGM) systems with tunable multiphase selectivity and antifouling properties is limited by the mechanical stability of the membrane materials. The mechanical integrity of most polymeric membranes can be compromised by deformation under harsh operating conditions (elevated temperatures, corrosive environments, foulants, etc.), ultimately leading to their failure. Here, a facile electrochemical approach to the fabrication of multifunctional metal-based liquid gating membrane systems is presented. The membrane porosity, pore size, and membrane surface roughness can be tuned from micro- to nanometer scale, enabling function under a variety of operating conditions. The prepared LGMs demonstrate controllable gas-liquid selectivity, superior resistance to corrosive conditions and fouling chemicals, and significant reduction of the transmembrane pressure required for the separation process, resulting in lower energy consumption. The stability of the gating liquid is confirmed experimentally through sustained fouling resistance and further supported by the interfacial energy calculations. The mechanically robust metal-based membrane systems reported in this study significantly extend the operating range of LGMs, prompting their applications in water treatment processes such as wastewater treatment, degassing, and multiphase separation.

Two dimensional nanomaterial-based separation membranes

Two dimensional nanomaterials including graphene, hexagonal boron-nitride, molybdenum disulfide, etc., provide immense potentials for separation applications. However, the tradeoff between selectivity and permeability in choosing 2D nanomaterial-based membrane is inevitable, limiting the progress on separation efficiency for mass industrial applications. To target these issues, versatile strategies such as the rational design of predefined interlayer channels, membrane nanopores, and reasonable functionalization, as well as new mechanisms have been emerged. In this review, we introduce the recent progress on separation mechanisms of 2D nanomaterial-based membranes with different structures (including the interlayer channels type and the membrane nanopores type) and their inner surface functionalization. Moreover, the interface designs are discussed, in terms of employing dynamic liquid-liquid/liquid-gas interfaces, to advance the selectivity and permeability of the membranes. We further discuss the variety of separation applications based on 2D nanomaterial-based membranes. The authors hope this review will inspire the active interest of many scientists in the area of the development and application of membrane science.

Interpenetrating Janus Membrane for High Rectification Ratio Liquid Unidirectional Penetration

Anisotropic interfaces with opposite properties provide numerous unusual physical chemical properties that have played irreplaceable roles in broad domains. Here, we rationally designed an anisotropic Janus membrane with opposite wettability and special interpenetrating interface microstructure, which shows a unidirectional liquid penetration "diode" performance. Liquid is allowed to penetrate from lyophobic to lyophilic direction but is blocked in the reverse direction. Although conventional works suggested the liquid unidirectional penetration is driven by anisotropic wettability in heterogeneous interfaces, here, we theoretically and experimentally reveal that special interpenetrating topology plays another important role in liquid unidirectional penetration. This insight gives a general guide to build a series of Janus membranes for liquid unidirectional penetration with high hydraulic pressure rectification ratio. The liquid diode Janus membrane indicates great promise for liquid manipulation, smart separation membranes, functional textiles, and other fields.

Surface Chemistry Enhancements for the Tunable Super-Liquid Repellency of Low-Surface-Tension Liquids

Super-hydrophobic, super-oleo(amphi)phobic, and super-omniphobic materials are universally important in the fields of science and engineering. Despite rapid advancements, gaps of understanding still exist between each distinctive wetting state. The transition of super-hydrophobicity to super-(oleo-, amphi-, and omni-)phobicity typically requires the use of re-entrant features. Today, re-entrant geometry induced super-(amphi- and omni-)phobicity is well-supported by both experiments and theory. However, owing to geometrical complexities, the concept of re-entrant geometry forms a dogma that limits the industrial progress of these unique states of wettability. Moreover, a key fundamental question remains unanswered: are extreme surface chemistry enhancements able to influence super-liquid repellency? Here, this was rigorously tested via an alternative pathway that does not require explicit designer re-entrant features. Highly controllable and tunable vertical network polymerization and functionalization were used to achieve fluoroalkyl densification on nanoparticles. For the first time, relative fluoro-functionalization densities are quantitatively tuned and correlated to super-liquid repellency performance. Step-wise tunable super-amphiphobic nanoparticle films with a Cassie-Baxter state (contact angle of >150° and sliding angle of <10°) against various liquids is demonstrated. This was tested down to very low surface tension liquids to a minimum of ca. 23.8 mN/m. Such findings could eventually lead to the future development of super-(amphi)omniphobic materials that transcend the sole use of re-entrant geometry.

Slippery Surface Based on Photoelectric Responsive Nanoporous Composites with Optimal Wettability Region for Droplets' Multifunctional Manipulation

The development of responsive slippery surfaces is important because of the high demand for such materials in the fields of liquid manipulation on biochips, microfluidics, microreactions, and liquid-harvesting devices. Although great progress has been achieved, the effect of substrate wettability on slippery surfaces stability is overlooked by scientists. In addition, current responsive slippery surfaces generally function utilizing single external stimuli just for imprecisely controlling liquid motion, while advanced intelligences are always expected to be integrated into one smart interface material for widespread multifunctional applications. Therefore, designing slippery surfaces that collaboratively respond to complex external stimuli and possess sophisticated composite function for expanding applications from controlling droplets motion to patterned writing is urgently needed but remains a challenge. Here, a photoelectric cooperative-responsive slippery surface based on ZnO nanoporous composites is demonstrated. First, the effect of composite surface wettability on slippery surface stability is systematically researched and the optimum wettability region for fabricating stable slippery surfaces is determined. Furthermore, controllable droplet motion and patterned writing are realized on the same slippery surfaces under photoelectric cooperative stimuli, and the related response mechanism is also deeply studied. This kind of material has potential applications in biochips, microfluidics, in situ patterning, and water-harvesting systems.

A liquid-based Janus porous membrane for convenient liquid–liquid extraction and immiscible oil/water separation

A novel liquid-based Janus porous membrane system with self-gating abilities, improved interfacial floatability is used for the practical applications of liquid–liquid extraction and oil/water separation with antifouling behavior.

Dual Therapy Coating on Micro/Nanoscale Porous Polyetheretherketone to Eradicate Biofilms and Accelerate Bone Tissue Repair

Defective osteogenesis and latent infections continue to be two major issues in the therapy of bone tissue regeneration. In this study, a unique hierarchically micro/nanoscale-architecture is first proposed and produced on polyetheretherketone (PEEK). Besides, a "simvastatin-PLLA film-tobramycin microspheres" delivery system is subsequently fabricated to endow the PEEK implant with osteogenic and antibacterial capabilities. In vitro antibacterial evaluations confirm that the decorated PEEK scaffolds possess excellent resistance against planktonic/adherent bacteria. In vitro cell attachment/proliferation, lactate dehydrogenase (LDH) content, alkaline phosphatase (ALP) activity, calcium mineral deposition experiments, and real-time PCR analysis all exhibit that the superior proliferation rate and osteo-differentiation potential of MC3T3-E1 pre-osteoblasts are presented on the PEEK samples with dual functional decoration. In the mouse calvarial defect model, the micro-CT and histological results demonstrate that our scaffolds display a remarkable bone forming capability. Generally, the PEEK scaffolds co-endowed with simvastatin and tobramycin microspheres possess great potential in clinics.

Time-Dependent Liquid Transport on a Biomimetic Topological Surface

Liquid drops impacting on a solid surface is a familiar phenomenon. On rainy days, it is quite important for leaves to drain off impacting raindrops. Water can bounce off or flow down a water-repellent leaf easily, but with difficulty on a hydrophilic leaf. Here, we show an interesting phenomenon in which impacting drops on the hydrophilic pitcher rim of Nepenthes alata can spread outward to prohibit water filling the pitcher tank. We mimic the peristome surface through a designed 3D printing and replicating way and report a time-dependently switchable liquid transport based on biomimetic topological structures, where surface curvature can work synergistically with the surface microtextures to manipulate the switchable spreading performance. Motived by this strange behavior, we construct a large-scaled peristome-mimetic surface in a 3D profile, demonstrating the ability to reduce the need to mop or to squeegee drops that form during the drop impacting process on pipes or other curved surfaces in food processing, moisture transfer, heat management, etc.