Ultrahigh-Capacity and Long-Life Lithium-Metal Batteries Enabled by Engineering Carbon Nanofiber-Stabilized Graphene Aerogel Film Host

The role of graphene aerogels in rechargeable batteries

Energy storage systems, particularly rechargeable batteries, play a crucial role in establishing a sustainable energy infrastructure. Today, researchers focus on improving battery energy density, cycling stability, and rate performance. This involves enhancing existing materials or creating new ones with advanced properties for cathodes and anodes to achieve peak battery performance. Graphene aerogels (GAs) possess extraordinary attributes, including a hierarchical porous and lightweight structure, high electrical conductivity, and robust mechanical stability. These qualities facilitate the uniform distribution of active sites within electrodes, mitigate volume changes during repeated cycling, and enhance overall conductivity. When integrated into batteries, GAs expedite electron/ion transport, offer exceptional structural stability, and deliver outstanding cycling performance. This review offers a comprehensive survey of the advancements in the preparation, functionalization, and modification of GAs in the context of battery research. It explores their application as electrodes and hosts for the dispersion of active material nanoparticles, resulting in the creation of hybrid electrodes for a wide range of rechargeable batteries including lithium-ion batteries (LIBs), Li-metal-air batteries, sodium-ion batteries (SIBs), zinc-ion batteries (AZIBs) and zinc-air batteries (ZABs), aluminum-ion batteries (AIBs) and aluminum-air batteries and other.

Progress in Research and Application of Graphene Aerogel-A Bibliometric Analysis

In recent years, graphene aerogel (GA) has been widely used as a 3D porous stable network structure material. In order to identify the main research direction of GA, we use the bibliometric method to analyze its hot research fields and applications from the Web of Science database. First, we collected all relevant literature and analyzed its bibliometrics of publication year, country, institution, etc., where we found that China and Chinese Academy of Sciences are the most productive country and institute, respectively. Then, the three hot fields of fabrication, energy storage, and environmental protection are identified and thoroughly discussed. Graphene aerogel composite electrodes have achieved very efficient storage capacity and charge/discharge stability, especially in the field of electrochemical energy storage. Finally, the current challenges and the future development trends are presented in the conclusion. This paper provides a new perspective to explore and promote the related development of GA.

Laminated Structural Engineering Strategy toward Carbon Nanotube-Based Aerogel Films

Aerogel films with a low density are ideal candidates to meet lightweight application and have already been used in a myriad of fields; however, their structural design for performance enhancement remains elusive. Herein, we put forward a laminated structural engineering strategy to prepare a free-standing carbon nanotube (CNT)-based aerogel film with a densified laminated porous structure. By directional densification and carbonization, the three-dimensional network of one-dimensional nanostructures in the aramid nanofiber/carbon nanotube (ANF/CNT) hybrid aerogel film can be reconstructed to a laminated porous structure with preferential orientation and consecutively conductive pathways, resulting in a large specific surface area (341.9 m²/g) and high electrical conductivity (8540 S/m). Benefiting from the laminated porous structure and high electrical conductivity, the absolute specific shielding effectiveness (SSE/t) of a CNT-based aerogel film can reach 200647.9 dB cm²/g, which shows the highest value among the reported aerogel-based materials. The laminated CNT-based aerogel films with an adjustable wetting property also exhibit exceptional Joule heating performance. This work provides a structural engineering strategy for aerogel films with enhanced electric conductivity for lightweight applications, such as EMI shielding and wearable heating.

Strategies and challenges of carbon materials in the practical applications of lithium metal anode: a review

Lithium (Li) metal is strongly considered to be the ultimate anode for next-generation high-energy-density rechargeable batteries. Carbon materials and their composites with excellent structure tunability and properties have shown great potential applications in Li metal anodes.

Remedies to Avoid Failure Mechanisms of Lithium-Metal Anode in Li-Ion Batteries

Rechargeable lithium-metal batteries (LMBs), which have high power and energy density, are very attractive to solve the intermittence problem of the energy supplied either by wind mills or solar plants or to power electric vehicles. However, two failure modes limit the commercial use of LMBs, i.e., dendrite growth at the surface of Li metal and side reactions with the electrolyte. Substantial research is being accomplished to mitigate these drawbacks. This article reviews the different strategies for fabricating safe LMBs, aiming to outperform lithium-ion batteries (LIBs). They include modification of the electrolyte (salt and solvents) to obtain a highly conductive solid–electrolyte interphase (SEI) layer, protection of the Li anode by in situ and ex situ coatings, use of three-dimensional porous skeletons, and anchoring Li on 3D current collectors.

In Situ Formed Lithiophilic LixNbyO in a Carbon Nanofiber Network for Dendrite-Free Li-Metal Anodes

Lithium metal is considered as a strongly attractive anode candidate for the high-energy-storage field, but its dreadful dendrite growth has haunted its commercialization progress. Herein, we develop a lithiophilic Nb₂O₅-embedded three-dimensional (3D) carbon nanofiber network (Nb₂O₅-CNF) as a scaffold to preload molten Li for the fabrication of dendrite-free composite anode. The in situ lithiation reaction between molten Li and Nb₂O₅ nanocrystals results in the formation of nanosize Li_xNb_yO nanoparticles, which can serve as preferred sites that regulate nucleation/growth behavior of Li during the plating process. Besides, due to its high structural stability and abundant internal inner space, the 3D CNF network can function as a reservoir to confine the dimensional expansion of "hostless Li". The resulting Li composite anodes exhibit enlarged active areas and reduced interfacial energy barriers, delivering a prolonged cycling of 1000 h with an ultralow hysteresis of 52 mV and dendrite-free morphology in a symmetric cell (1.0 mA cm^-2). Coupled with the LiFePO₄ cathode, the Li@Nb₂O₅-CNF anode sustains a reversible capacity of 163 mAh g^-1 with an excellent capacity retention of 93.0% after 370 cycles at 0.5C. This all-around strategy of lithiophilic sites coupled with a 3D conductive nanofiber matrix may shed light on promising applications of high-capacity and dendrite-free Li-metal batteries.

Universal lithiophilic interfacial layers towards dendrite-free lithium anodes for solid-state lithium-metal batteries

Solid-state lithium-metal batteries (SSLMBs) using garnet Li_6.4La₃Zr_1.4Ta_0.6O₁₂ (LLZTO) as the solid electrolyte are expected to conquer the safety concerns of high energy Li batteries with organic liquid electrolytes owing to its nonflammable nature and good mechanical strength. However, the poor interfacial contact between the Li anode and LLZTO greatly restrains the practical applications of the electrolyte, because large polarization, dendritic Li formation and penetration can occur at the interfaces. Here, an effective method is proposed to improve the wettability of the LLZTO toward lithium and reduce the interfacial resistance by engineering universal lithiophilic interfacial layers. Thanks to the in-situ formed lithiophilic and ionic conductive Co/Li₂O interlayers, the symmetric Li/CoO-LLZTO/Li batteries present much smaller overpotential, ultra-low areal specific resistance (ASR, 12.3 Ω cm²), high critical current density (CCD, 1.1 mA cm^-2), and outstanding cycling performance (1696 h at a current density of 0.3 mA cm^-2) at 25 °C. Besides, the solid-state Li/CoO-LLZTO/LFP cells deliver an excellent electrochemical performance with a high coulombic efficiency of ~100% and a long cycling time over 185 times. Surprisingly, the high-voltage (4.6 V) solid state Li/CoO-LLZTO/Li_1.4Mn_0.6Ni_0.2Co_0.2O_2.4 (LMNC622) batteries can also realize an ultra-high specific capacity (232.5 mAh g^-1) under 0.1 C at 25 °C. This work paves an effective way for practical applications of the dendrite-free SSLMBs.

Advances in the Design of 3D-Structured Electrode Materials for Lithium-Metal Anodes

Although the lithium-metal anode (LMA) can deliver a high theoretical capacity of ≈3860 mAh g^-1 at a low redox potential of -3.040 V (vs the standard hydrogen electrode), its application in rechargeable batteries is hindered by the poor Coulombic efficiency and safety issues caused by dendritic metal growth. Consequently, careful electrode design, electrolyte engineering, solid-electrolyte interface control, protective layer introduction, and other strategies are suggested as possible solutions. In particular, one should note the great potential of 3D-structured electrode materials, which feature high active specific surface areas and stereoscopic structures with multitudinous lithiophilic sites and can therefore facilitate rapid Li-ion flux and metal nucleation as well as mitigate Li dendrite formation through the kinetic control of metal deposition even at high local current densities. This progress report reviews the design of 3D-structured electrode materials for LMA according to their categories, namely 1) metal-based materials, 2) carbon-based materials, and 3) their hybrids, and allows the results obtained under different experimental conditions to be seen at a single glance, thus being helpful for researchers working in related fields.

Highly Conductive Nitrogen-Doped Vertically Oriented Graphene toward Versatile Electrode-Related Applications

The direct growth of vertically oriented graphene (VG) on low-priced, easily accessible soda-lime glass can propel its applications in transparent electrodes and energy-relevant areas. However, graphene deposited at low temperature (∼600 °C) on the catalysis-free insulating substrates usually presents high defect density, poor crystalline quality, and unsatisfactory electrical conductivity. To tackle this issue, we select high borosilicate glass as the growth substrate (softening point ∼850 °C), which can resist higher growth temperature and thus afford higher graphene crystalline quality, by using a radio-frequency plasma-enhanced chemical vapor deposition (rf-PECVD) route. A nitrogen doping strategy is also combined to tailor the carrier concentration through a methane/acetonitrile-precursor-based synthetic strategy. The sheet resistance of as-grown nitrogen-doped (N-doped) VG films on high borosilicate glass can thus be lowered down to ∼2.3 kΩ·sq^-1 at a transmittance of 88%, less than half of the methane-precursor-based PECVD product. Significantly, this synthetic route allows the achievement of 30-inch-scale uniform N-doped graphene glass, thus promoting its applications as excellent electrodes in high-performance switchable windows. Additionally, such N-doped VG films were also employed as efficient electrocatalysts for electrocatalytic hydrogen evolution reaction.

In Situ Growing Chromium Oxynitride Nanoparticles on Carbon Nanofibers to Stabilize Lithium Deposition for Lithium Metal Anodes

To address the dendrite growth and interface instability of high-capacity Li metal anode, heterogeneous seed-decorated 3D host materials are expected to suppress the growth of Li dendrites. The physical stability and chemical reactivity of these nanoseeds are the decisive conditions for long cycling lithium metal batteries. Herein, carbon nanofibers decorated with uniform CrO0.78N0.48 nanoparticles (ACrCFs) are synthesized by a novel in situ growing method, where the size, composition, distribution, and migration behavior of these nanoparticles are controlled by the introduction of asphaltene. As the 3D host materials for Li anodes, ACrCFs exhibit an excellent lithiophilicity, a superior mixed ion-electron conductivity, and abundant electrochemical active sites. Thus, the ACrCF-modified Li anodes deliver a smooth Li morphology, low nucleation overpotential (10.4 mV), superior cyclic stability with 320 stable cycles (Coulombic efficiency, >98.0%) at 1 mA cm-2, and excellent plating/stripping stability over 1000 h. Notably, no obvious detachment or chalking of these nanoparticles occur during the cycling process. The full cell with LiFePO4 cathode also delivers a better rate capability with more stable cycling performance. The homogeneous CrO0.78N0.48 nanoparticles achieved by this in situ growing method also promise a facile method for the potential applications of transition-metal oxynitride for high energy density battery systems.

Progress on Lithium Dendrite Suppression Strategies from the Interior to Exterior by Hierarchical Structure Designs

Lithium (Li) metal is promising for high energy density batteries due to its low electrochemical potential (-3.04 V) and high specific capacity (3860 mAh g^-1 ). However, the safety issues impede the commercialization of Li anode batteries. In this work, research of hierarchical structure designs for Li anodes to suppress Li dendrite growth and alleviate volume expansion from the interior (by the 3D current collector and host matrix) to the exterior (by the artificial solid electrolyte interphase (SEI), protective layer, separator, and solid state electrolyte) is concluded. The basic principles for achieving Li dendrite and volume expansion free Li anode are summarized. Following these principles, 3D porous current collector and host matrix are designed to suppress the Li dendrite growth from the interior. Second, artificial SEI, the protective layer, and separator as well as solid-state electrolyte are constructed to regulate the distribution of current and control the Li nucleation and deposition homogeneously for suppressing the Li dendrite growth from exterior of Li anode. Ultimately, this work puts forward that it is significant to combine the Li dendrite suppression strategies from the interior to exterior by 3D hierarchical structure designs and Li metal modification to achieve excellent cycling and safety performance of Li metal batteries.

Advances in Manufacturing Composite Carbon Nanofiber-Based Aerogels

This article provides an overview on manufacturing composite carbon nanofiber-based aerogels through freeze casting technology. As known, freeze casting is a relatively new manufacturing technique for generating highly porous structures. During the process, deep cooling is used first to rapidly solidify a well-dispersed slurry. Then, vacuum drying is conducted to sublimate the solvent. This allows the creation of highly porous materials. Although the freeze casting technique was initially developed for porous ceramics processing, it has found various applications, especially for making aerogels. Aerogels are highly porous materials with extremely high volume of free spaces, which contributes to the characteristics of high porosity, ultralight, large specific surface area, huge interface area, and in addition, super low thermal conductivity. Recently, carbon nanofiber aerogels have been studied to achieve exceptional properties of high stiffness, flame-retardant and thermal-insulating. The freeze casting technology has been reported for preparing carbon nanofiber composite aerogels for energy storage, energy conversion, water purification, catalysis, fire prevention etc. This review deals with freeze casting carbon nanofiber composite materials consisting of functional nanoparticles with exceptional properties. The content of this review article is organized as follows. The first part will introduce the general freeze casting manufacturing technology of aerogels with the emphasis on how to use the technology to make nanoparticle-containing composite carbon nanofiber aerogels. Then, modeling and characterization of the freeze cast particle-containing carbon nanofibers will be presented with an emphasis on modeling the thermal conductivity and electrical conductivity of the carbon nanofiber network aerogels. After that, the applications of the carbon nanofiber aerogels will be described. Examples of energy converters, supercapacitors, secondary battery electrodes, dye absorbents, sensors, and catalysts made from composite carbon nanofiber aerogels will be shown. Finally, the perspectives to future work will be presented.

Multifunctional Aramid Nanofiber/Carbon Nanotube Hybrid Aerogel Films

Lightweight, robust, and thin aerogel films with multifunctionality are highly desirable to meet the technological demands of current society. However, fabrication and application of these multifunctional aerogel films are still significantly underdeveloped. Herein, we demonstrate a multifunctional aerogel film composed of strong aramid nanofibers (ANFs), conductive carbon nanotubes (CNTs), and hydrophobic fluorocarbon (FC) resin. The obtained hybrid aerogel film exhibits large specific surface area (232.8 m²·g^-1), high electrical conductivity (230 S·m^-1), and excellent hydrophobicity (contact angle of up to 137.0°) with exceptional Joule heating performance and supreme electromagnetic interference (EMI) shielding efficiency. The FC coating renders the hydrophilic ANF/CNT aerogel films hydrophobic, resulting in an excellent self-cleaning performance. The high electrical conductivity enables a low-voltage-driven Joule heating property and an EMI shielding effectiveness (SE) of 54.4 dB in the X-band at a thickness of 568 μm. The specific EMI SE is up to 33528.3 dB·cm²·g^-1, which is among the highest values of typical metal-, conducting-polymer-, or carbon-based composites. This multifunctional aerogel film holds great promise for smart garments, electromagnetic wave shielding, and personal thermal management systems.