Three-Dimensional Graphene-Based Macrostructures for Electrocatalysis

Recent Research Progress of Porous Graphene and Applications in Molecular Sieve, Sensor, and Supercapacitor

Porous graphene, including 2D and 3D porous graphene, is widely researched recently. One of the most attractive features is the proper utilization of graphene defects, which combine the advantages of both graphene and porous materials, greatly enriching the applications of porous graphene in biology, chemistry, electronics, and other fields. In this review, the defects of graphene are first discussed to provide a comprehensive understanding of porous graphene. Then, the latest advancements in the preparation of 2D and 3D porous graphene are presented. The pros and cons of these preparation methods are discussed in detail, providing a direction for the fabrication of porous graphene. Moreover, various superior properties of porous graphene are described, laying the foundation for their promising applications. Owing to its abundant morphology, wide distribution of pore size, and remarkable properties benefited from porous structure, porous graphene can not only promote molecular diffusion and electron transfer but also expose more active sites. Consequently, a serious of applications containing gas sieving, liquid separation, sensors, and supercapacitors, are presented. Finally, the challenges confronted during preparation and characterization of porous graphene are discussed, offering guidance for the future development of porous graphene in fabrication, characterization, properties, and applications.

Co/Ce-MOF-Derived Oxygen Electrode Bifunctional Catalyst for Rechargeable Zinc-Air Batteries

Improving the practicality of rechargeable zinc-air batteries relies heavily on the development of oxygen electrode catalysts that are low-cost, durable, and highly efficient in performing dual functions. In the present study, a catalyst with atomic Ce and Co distribution on a nitrogen-doped carbon substrate was prepared by doping the rare earth elements Ce and Co into a metal-organic framework precursor. Rare earth element Ce, known for its unique structure and excellent oxygen affinity, was utilized to regulate the catalytic activity. The catalyst prepared in this study demonstrated an exceptional electrocatalytic performance. At a current density of 10 mA cm-2, the catalyst exhibited an overpotential of 340 mV for the oxygen evolution reaction (OER), which was lower than that of commercial IrO2 (370 mV), while achieving a half-wave potential of 0.79 V for the process of oxygen reduction reaction (ORR), exhibiting a similar level of effectiveness as commercially accessible Pt/C catalysts (0.8 V). The catalyst's porous structure, interconnected three-dimensional carbon network, and large specific surface area are the factors contributing to the significant improvement in catalytic performance. Furthermore, in comparison to commercial Pt/C+IrO2, the catalyst exhibited good cycling stability and high efficiency in rechargeable zinc-air batteries.

Toward three-dimensionally ordered nanoporous graphene materials: template synthesis, structure, and applications

Precise template synthesis will realize three-dimensionally ordered nanoporous graphenes (NPGs) with a spatially controlled seamless graphene structure and fewer edges. These structural features result in superelastic nature, high electrochemical stability, high electrical conductivity, and fast diffusion of gases and ions at the same time. Such innovative 3D graphene materials are conducive to solving energy-related issues for a better future. To further improve the attractive properties of NPGs, we review the template synthesis and its mechanism by chemical vapor deposition of hydrocarbons, analysis of the nanoporous graphene structure, and applications in electrochemical and mechanical devices.

Integrated Catalyst-Substrate Electrodes for Electrochemical Water Splitting: A Review on Dimensional Engineering Strategy

Water splitting (or, water electrolysis) is considered as a promising approach to produce green hydrogen and relieve the ever-increasing energy consumption as well as the accompanied environmental impact. Development of high-efficiency, low-cost practical water-splitting systems demands elegant design and fabrication of catalyst-loaded electrodes with both high activity and long-life time. To this end, dimensional engineering strategies, which effectively tune the microstructure and activity of electrodes as well as the electrochemical kinetics, play an important role and have been extensively reported over the past years. Here, a type of most investigated electrode configurations is reviewed, combining particulate catalysts with 3D porous substrates (aerogels, metal foams, hydrogels, etc.), which offer special advantages in the field of water splitting. It is analyzed the design principles, structural and interfacial characteristics, and performance of particle-3D substrate electrode systems including overpotential, cycle life, and the underlying mechanism toward improved catalytic properties. In particular, it is also categorized the catalysts as different dimensional particles, and show the importance of building hybrid composite electrodes by dimensional control and engineering. Finally, present challenges and possible research directions toward low-cost high-efficiency water splitting and hydrogen production is discussed.

Size Effect of Graphene Oxide on Graphene-Aerogel-Supported Au Catalysts for Electrochemical CO2 Reduction

The lateral size of graphene nanosheets plays a critical role in the properties and microstructure of 3D graphene as well as their application as supports of electrocatalysts for CO2 reduction reactions (CRRs). Here, graphene oxide (GO) nanosheets with different lateral sizes (1.5, 5, and 14 µm) were utilized as building blocks for 3D graphene aerogel (GA) to research the size effects of GO on the CRR performances of 3D Au/GA catalysts. It was found that GO-L (14 µm) led to the formation of GA with large pores and a low surface area and that GO-S (1.5 µm) induced the formation of GA with a thicker wall and isolated pores, which were not conducive to the mass transfer of CO2 or its interaction with catalysts. Au/GA constructed with a suitable-sized GO (5 µm) exhibited a hierarchical porous network and the highest surface area and conductivity. As a result, Au/GA-M exhibited the highest Faradaic efficiency (FE) of CO (FECO = 81%) and CO/H2 ratio at -0.82 V (vs. a Reversible Hydrogen Electrode (RHE)). This study indicates that for 3D GA-supported catalysts, there is a balance between the improvement of conductivity, the adsorption capacity of CO2, and the inhibition of the hydrogen evolution reaction (HER) during the CRR, which is related to the lateral size of GO.

Three-dimensional rGO/CNT/g-C3N4 macro discs as an efficient peroxymonosulfate activator for catalytic degradation of sulfamethoxazole

Over the past few years, advanced oxidation processes (AOPs) have shown promising efficiencies for wastewater remediation. Carbocatalysis, in particular, has been exploited widely thanks to its sustainable and economical properties but has an issue of recovery and reusability of the catalysts. To address this, three-dimensional (3D) binary and ternary graphene-based composites in the form of macro discs were created to activate peroxymonosulfate (PMS) for catalytic oxidation of sulfamethoxazole (SMX). Graphene oxide served as the base, while graphitic carbon nitride (g-C3N4) and/or single-walled carbon nanotubes (SWCNTs) were added. Among the various discs synthesized, rGNTCN discs (ternary composite) were proven to be the most efficient by completely degrading SMX in 60 min owing to their large surface area and nitrogen loading. The catalytic system was further optimized by varying the reaction parameters, and selective radical quenching and electron paramagnetic resonance tests were performed to identify the active radical, revealing the synergistic role of both radical and non-radical pathways. This led to the development of possible SMX degradation pathways. This research not only provides insights into ternary carbocatalysis but also gives a novel breakthrough in catalyst recovery and reusability by transforming nanocatalysts into macro catalysts.

Saturated Coordination LuN6 Defect Sites for Highly Efficient Electroreduction of CO2

Metal single-atom and internal structural defects typically coexist in M-N-C materials obtained through the existing basic pyrolysis processes. Identifying a correlation between them to understand the structure-activity relationship and achieve efficient catalytic performance is important, particularly for the rare-earth (RE) elements with rich electron orbitals and strong coordination capabilities. Herein, a novel single-atom catalyst based on the RE element lutetium is successfully synthesized on a N-C support. Structural and simulation analyses demonstrate that the formation of a LuN6 structural site with an individual defect because of pyrolysis is thermodynamically favorable in Lu-N-C. Using KHCO3 -based electrolytes facilitates the fall of the K+ cations into the defective sites of Lu-N-C, thus enabling improved CO2 capture and activation, which increases the catalyst conductivity for Lu-N-C. In this study, the catalyst exhibits a Faradaic efficiency of 95.1% for CO at a current density of 18.2 mA cm-2 during carbon dioxide reduction reaction. This study thus provides new insights into understanding RE-N-C materials for energy utilization.

Three-dimensional graphene/metal-organic framework composites for electrochemical energy storage and conversion

Three-dimensional graphene (3DG)/metal-organic framework (MOF)-based composites have attracted more and more attention in the field of energy due to their unique hierarchical porous structure and properties. The combination of graphene with MOFs can not only effectively overcome the limitations of poor electrical conductivity and low stability of MOFs, but also prevent the aggregation and reaccumulation between graphene sheets. Moreover, 3DG/MOF composites can also be used as multifunctional precursors with adjustable structures and composition of derivatives, thus expanding their applications in the field of electrochemistry. This feature article elaborates the latest synthesis methods of 3DG/MOF composites and their derivatives, along with their applications in batteries, supercapacitors (SCs) and electrocatalysis. In addition, the current challenges and future prospects of 3DG/MOF-based composites are discussed.

Porous Polymer Materials for CO2 Capture and Electrocatalytic Reduction

Efficient capture of CO₂ and its conversion into other high value-added compounds by electrochemical methods is an effective way to reduce excess CO₂ in the atmosphere. Porous polymeric materials hold great promise for selective adsorption and electrocatalytic reduction of CO₂ due to their high specific surface area, tunable porosity, structural diversity, and chemical stability. Here, we review recent research advances in this field, including design of porous organic polymers (POPs), porous coordination polymers (PCPs), covalent organic frameworks (COFs), and functional nitrogen-containing polymers for capture and electrocatalytic reduction of CO₂. In addition, key issues and prospects for the optimal design of porous polymers for future development are elucidated. This review is expected to shed new light on the development of advanced porous polymer electrocatalysts for efficient CO₂ reduction.

Laser-Induced Graphene Enabled Additive Manufacturing of Multifunctional 3D Architectures with Freeform Structures

3D printing has become an important strategy for constructing graphene smart structures with arbitrary shapes and complexities. Compared with graphene oxide ink/gel/resin based manners, laser-induced graphene (LIG) is unique for facile and scalable assembly of 1D and 2D structures but still faces size and shape obstacles for constructing 3D macrostructures. In this work, a brand-new LIG based additive manufacturing (LIG-AM) protocol is developed to form bulk 3D graphene with freeform structures without introducing extra binders, templates, and catalysts. On the basis of selective laser sintering, LIG-AM creatively irradiates polyimide (PI) powder-bed for triggering both particle-sintering and graphene-converting processes layer-by-layer, which is unique for assembling varied types of graphene architectures including identical-section, variable-section, and graphene/PI hybrid structures. In addition to exploring combined graphitizing and fusing discipline, processing efficiency and assembling resolution of LIG-AM are also balanceable through synergistic control of lasing power and powder-feeding thickness. By further studying various process dependent properties, a LIG-AM enabled aircraft-wing section model is finally printed to comprehensively demonstrate its shiftable process, hybridizable structure, and multifunctional performance including force-sensing, anti-icing/deicing, and microwave shielding and absorption.

MOF-Derived Co and Fe Species Loaded on N-Doped Carbon Networks as Efficient Oxygen Electrocatalysts for Zn-Air Batteries

Highlights

A novel method is developed to prepare bifunctional oxygen electrocatalysts composed of Co nanoparticles and highly dispersed Fe loaded on N-doped carbon substrates by virtues of metal-organic frameworks and two different doping processes. The designed catalysts show comparable performance with commercial catalysts. Meanwhile, rechargeable Zn-air batteries with prepared catalysts demonstrate high peak power density and good cycling stability. The performance promotion originates from the synergy between Co nanoparticles and highly dispersed Fe, porous structures, large specific areas, and distinct three-dimensional carbon networks.  

Abstract

Searching for cheap, efficient, and stable oxygen electrocatalysts is vital to promote the practical performance of Zn-air batteries with high theoretic energy density. Herein, a series of Co nanoparticles and highly dispersed Fe loaded on N-doped porous carbon substrates are prepared through a “double-solvent” method with in situ doped metal-organic frameworks as precursors. The optimized catalysts exhibit excellent performance for oxygen reduction and evolution reaction. Furthermore, rechargeable Zn-air batteries with designed catalysts demonstrate higher peak power density and better cycling stability than those with commercial Pt/C+RuO2. According to structure characterizations and electrochemical tests, the interaction of Co nanoparticles and highly dispersed Fe contributes to the superior performance for oxygen electrocatalysis. In addition, large specific surface areas, porous structures and interconnected three-dimensional carbon networks also play important roles in improving oxygen electrocatalysis. This work provides inspiration for rational design of advanced oxygen electrocatalysts and paves a way for the practical application of rechargeable Zn-air batteries.

Supplementary Information

The online version contains supplementary material available at 10.1007/s40820-022-00890-w.

3D Continuously Porous Graphene for Energy Applications

Constructing bulk graphene materials with well-reserved 2D properties is essential for device and engineering applications of atomically thick graphene. In this article, the recent progress in the fabrications and applications of sterically continuous porous graphene with designable microstructures, chemistries, and properties for energy storage and conversion are reviewed. Both template-based and template-free methods have been developed to synthesize the 3D continuously porous graphene, which typically has the microstructure reminiscent of pseudo-periodic minimal surfaces. The 3D graphene can well preserve the properties of 2D graphene of being highly conductive, surface abundant, and mechanically robust, together with unique 2D electronic behaviors. Additionally, the bicontinuous porosity and large curvature offer new functionalities, such as rapid mass transport, ample open space, mechanical flexibility, and tunable electric/thermal conductivity. Particularly, the 3D curvature provides a new degree of freedom for tailoring the catalysis and transport properties of graphene. The 3D graphene with those extraordinary properties has shown great promises for a wide range of applications, especially for energy conversion and storage. This article overviews the recent advances made in addressing the challenges of developing 3D continuously porous graphene, the benefits and opportunities of the new materials for energy-related applications, and the remaining challenges that warrant future study.

Carbon Nanomaterials (CNMs) and Enzymes: From Nanozymes to CNM-Enzyme Conjugates and Biodegradation

Carbon nanomaterials (CNMs) and enzymes differ significantly in terms of their physico-chemical properties-their handling and characterization require very different specialized skills. Therefore, their combination is not trivial. Numerous studies exist at the interface between these two components-especially in the area of sensing-but also involving biofuel cells, biocatalysis, and even biomedical applications including innovative therapeutic approaches and theranostics. Finally, enzymes that are capable of biodegrading CNMs have been identified, and they may play an important role in controlling the environmental fate of these structures after their use. CNMs' widespread use has created more and more opportunities for their entry into the environment, and thus it becomes increasingly important to understand how to biodegrade them. In this concise review, we will cover the progress made in the last five years on this exciting topic, focusing on the applications, and concluding with future perspectives on research combining carbon nanomaterials and enzymes.