A Review of Compact Carbon Design for Supercapacitors with High Volumetric Performance

Compact Carbon-Based Ultra-High-Power Electrodes: A Sodium Alginate-Induced Self-Shrinkage and Densification Approach

The trade-off between compact energy storage and high-power performance presents a significant challenge in device development. While densifying carbon materials enhances volumetric energy density by optimizing the balance between porosity and packing density, it often disrupts electronic conductivity due to random physical contact between nanomodules, limiting the power performance. This work presents a sodium alginate (SA)-induced self-shrinkage densification strategy that overcomes this limitation by incorporating nanometer-sized "spacers," namely carbon quantum dots (CQDs), into graphene nanosheets and crosslinking them by carbonizing SA accompanying with the shrinkage. These CQDs and SA-derived carbon enhance specific surface area, electronic conductivity, and ion transport rate due to the CQDs' spacer function and the formation of welded junction between the reduced graphene oxide (rGO)/CQDs nanosheets. Subsequently, the rGO/CQDs/SA-derived carbon film exhibits an extraordinary volumetric power density of 12307.7 W cm-3 in an aqueous electrolyte under a mass loading of 0.12 mg cm-2. Notably, the assembled aqueous supercapacitors achieve a high volumetric power density of 349.5 W cm-3 under a higher mass loading of 0.49 mg cm-2. This paves the way for developing compact, highly conductive carbon-based electrodes without compromising high porosity, offering a significant advancement in ultra-high-power energy storage devices.

Immobile polyanionic backbone enables a 900-μm-thick electrode for compact energy storage with unprecedented areal capacitance

Thickening of electrodes is crucial for maximizing the proportion of active components and thus improving the energy density of practical energy storage cells. Nevertheless, trade-offs between electrode thickness and electrochemical performance persist because of the considerably increased ion transport resistance of thick electrodes. Herein, we propose accelerating ion transport through thick and dense electrodes by establishing an immobile polyanionic backbone within the electrode pores; and as a proof of concept, gel polyacrylic electrolytes as such a backbone are in situ synthesized for supercapacitors. During charge and discharge, protons rapidly hop among RCOO- sites for oriented transport, fundamentally reducing the effects of electrode tortuosity and polarization resulting from concentration gradients. Consequently, nearly constant ion transport resistance per unit thickness is achieved, even in the case of a 900-μm-thick dense electrode, leading to unprecedented areal capacitances of 14.85 F cm-2 at 1 mA cm-2 and 4.26 F cm-2 at 100 mA cm-2. This study provides an efficient method for accelerating ion transport through thick and dense electrodes, indicating a significant solution for achieving high energy density in energy storage devices, including but not limited to supercapacitors.

Proton is Essential or Not: A Fresh Look on Pseudocapacitive Energy Storage of PANI Composites

Protonation has been considered essential for the pseudocapacitive energy storage of polyaniline (PANI) for years, as proton doping in PANI chains not only activates electron transport pathways, but also promotes the proceeding of redox reactions. Rarely has the ability for PANI of storing energy without protonation been investigated, and it remains uncertain whether PANI has pseudocapacitive charge storage properties in an alkaline electrolyte. Here, this work first demonstrates the pseudocapacitive energy storage for PANI without protonation using a PANI/graphene composite as a model material in an alkaline electrolyte. Using in situ Raman spectroscopy coupled with electrochemical quartz crystal microbalance (EQCM) measurements, this work determines the formation of -N= group over potential on a PANI chain and demonstrates the direct contribution of OH- in the nonprotonation type of oxidation reactions. This work finds that the PANI/graphene composite in an alkaline electrolyte has excellent cycling stability with a wider operation voltage of 1 V as well as a slightly higher specific capacitance than that in an acidic electrolyte. The findings provide a new perspective on pseudocapacitive energy storage of PANI-based composites, which will influence the selection of electrolytes for PANI materials and expand their application in energy storage fields.

PANI-Coated VOx Nanobelts with Core-Shell Architecture for Flexible All-Solid-State Supercapacitor

As a typical pseudocapacitor material, VOx possesses mixed valence states, making it an ideal electrode material for symmetric screen-printed supercapacitors. However, its high internal resistance and low energy density are the main hurdles to its widespread application. In this study, a two-dimensional PANI@VOx nanobelt with a core-shell architecture was constructed via a two-step route. This strategy involves the preparation of VOx using a solvothermal method, and a subsequent in situ polymerization process of the PANI. By virtue of the synergistic effect between the VOx core and the PANI shell, the optimal VOx@PANI has an enhanced conductivity of 0.7 ± 0.04 S/Ω, which can deliver a high specific capacitance of 347.5 F/g at 0.5 A/g, a decent cycling life of ~72.0%, and an outstanding Coulomb efficiency of ~100% after 5000 cycles at 5 A/g. Moreover, a flexible all-solid-state symmetric supercapacitor (VOx@PANI SSC) with an in-planar interdigitated structure was screen-printed and assembled on a nickel current collector; it yielded a remarkable areal energy density of 115.17 μWh/cm2 at an areal power density of 0.39 mW/cm2, and possessed outstanding flexibility and mechanical performance. Notably, a "Xiaomi" hygrothermograph (3.0 V) was powered easily by tandem SSCs with an operating voltage of 3.1 V. Therefore, this advanced pseudocapacitor material with core-shell architecture opens novel ideas for flexible symmetric supercapacitors in powering portable/wearable products.

Electrolyte-Wettability Issues and Challenges of Electrode Materials in Electrochemical Energy Storage, Energy Conversion, and Beyond

The electrolyte-wettability of electrode materials in liquid electrolytes plays a crucial role in electrochemical energy storage, conversion systems, and beyond relied on interface electrochemical process. However, most electrode materials do not have satisfactory electrolyte-wettability for possibly electrochemical reaction. In the last 30 years, there are a lot of literature have directed at exploiting methods to improve electrolyte-wettability of electrodes, understanding basic electrolyte-wettability mechanisms of electrode materials, exploring the effect of electrolyte-wettability on its electrochemical energy storage, conversion, and beyond performance. This review systematically and comprehensively evaluates the effect of electrolyte-wettability on electrochemical energy storage performance of the electrode materials used in supercapacitors, metal ion batteries, and metal-based batteries, electrochemical energy conversion performance of the electrode materials used in fuel cells and electrochemical water splitting systems, as well as capacitive deionization performance of the electrode materials used in capacitive deionization systems. Finally, the challenges in approaches for improving electrolyte-wettability of electrode materials, characterization techniques of electrolyte-wettability, as well as electrolyte-wettability of electrode materials applied in special environment and other electrochemical systems with electrodes and liquid electrolytes, which gives future possible directions for constructing interesting electrolyte-wettability to meet the demand of high electrochemical performance, are also discussed.

Rational design of dense microporous carbon derived from coal tar pitch towards high mass loading supercapacitors

The compact carbon materials with huge specific surface area (SSA) and proper pore structure are highly desirable towards high-performance supercapacitors at the cell level. However, to well balance of porosity and density is still an on-going task. Herein, a universal and facile strategy of pre-oxidation-carbonization-activation is employed to prepare the dense microporous carbons from coal tar pitch. The optimized sample POCA800 not only possesses a well-developed porous structure with the SSA of 2142 m² g^-1 and total pore volume (V_t) of 1.540 cm³ g^-1, but also exhibits a high packing density of 0.58 g cm^-3 and proper graphitization. Owing to these advantages, POCA800 electrode at areal mass loading of 10 mg cm^-2 shows a high specific capacitance of 300.8 F g^-1 (174.5 F cm^-3) at 0.5 A g^-1 and good rate performance. The POCA800 based symmetrical supercapacitor with a total mass loading of 20 mg cm^-2 displays a large energy density of 8.07 Wh kg^-1 at 125 W kg^-1 and remarkable cycling durability. It is revealed that the prepared density microporous carbons are promising for practical applications.

Inspired by Wood: Thick Electrodes for Supercapacitors

The emergence and development of thick electrodes provide an efficient way for the high-energy-density supercapacitor design. Wood is a kind of biomass material with porous hierarchical structure, which has the characteristics of a straight channel, uniform pore structure, good mechanical strength, and easy processing. The wood-inspired low-tortuosity and vertically aligned channel architecture are highly suitable for the construction of thick electrochemical supcapacitor electrodes with high energy densities. This review summarizes the design concepts and processing parameters of thick electrode supercapacitors inspired by natural woods, including wood-based pore structural design regulation, electric double layer capacitances (EDLCs)/pseudocapacitance construction, and electrical conductivity optimization. In addition, the optimization strategies for preparing thick electrodes with wood-like structures (e.g., 3D printing, freeze-drying, and aligned-low tortuosity channels) are also discussed in detail. Further, this review presents current challenges and future trends in the design of thick electrodes for supercapacitors with wood-inspired pore structures. As a guideline, the brilliant blueprint optimization will promote sustainable development of wood-inspired structure design for thick electrodes and broaden the application scopes.

Rearrangement of GO nanosheets with inner and outer forces under high-speed spin for supercapacitor

The self-standing graphene membranes are considered as ideal electrode materials for supercapacitors. However, maintaining highly regularized and uniform graphene membranes with satisfied electrochemical performance is still a challenge. Herein, with the chelation of metal cation and the radial shear force introduced by high-speed spinning, the uniform interlayer channels and shrunken cracks between adjacent nanosheets can be achieved in the metal-intercalated graphene oxide (GO) membranes, thus realizing regularization both in normal and radial direction. With the promotion in electron transfer and electrolyte penetration, the iron cross-linked GO membrane with spin coating for 40 cycles exhibits a high specific capacitance (427 F g^-1 at 1 A g^-1) and rate capability (42.6% capacitance retention from 1 to 40 A g^-1), as well as excellent cyclic capability (90.5% capacitance retention after 20,000 cycles). Particularly, a 21% increasement in capacitance can be achieved after high-speed spinning treatment. Moreover, the spin regularization strategy can be extended to GO membranes cross-linked by various multi-valence metal cations, the electrochemical performance of metal-cation cross-linked GO membrane electrodes after high-speed spinning treatment can also be improved obviously. Therefore, this paper provides a novel method to fabricate highly ordered GO membranes with promising electrochemical performance, which presents an immense potential application in membrane materials applied in energy storage, separation and catalysis.

All-Carbon Monolithic Composites from Carbon Foam and Hierarchical Porous Carbon for Energy Storage

We designed high-volumetric-energy-density supercapacitors from monolithic composites composed of self-standing carbon foam (CF) as the conducting matrix and embedded hierarchically organized porous carbon (PICK) as the active material. Using multiprobe scanning tunneling microscopy at selected areas, we were able to disentangle morphology-dependent contributions of the heterogeneous composite to the overall conductivity. Adding PICK is found to enhance the conductivity of the monoliths by providing additional links for the CF network, enabling high and stable performance. The resulting all-carbon CF-PICK composites were used as self-standing electrodes for symmetric supercapacitors without the need for a binder, additional conducting additive, metals as a current collector, or casting/drying steps. Supercapacitors achieved a capacitance of 181 F g^-1 based on the entire mass of the monolithic electrode as well as an outstanding rate capability. Our symmetrical supercapacitors also delivered a record volumetric energy density of 19.4 mW h cm^-3 when using aqueous electrolytes. Excellent cycling stability with almost quantitative retention of capacitance was found after 10,000 cycles in 6.0 M KOH as the electrolyte. Furthermore, charge-discharge testing at different currents demonstrated the fast charge-discharge capability of this material system that meets the requirements for practical applications.

Compacted N-Doped 3D Bicontinuous Nanoporous Graphene/Carbon Nanotubes@Ni-Doped MnO2 Electrode for Ultrahigh Volumetric Performance All-Solid-State Supercapacitors at Wide Temperature Range

Developing wide temperature range flexible solid-state supercapacitors with high volumetric energy density is highly desirable to meet the demands of the rapidly developing field of miniature consumer electronic devices and promote their widespread adoption. Herein, high-quality dense N-doped 3D porous graphene/carbon nanotube (N-3DG/CNTs) hybrid films are prepared and used as the substrate for the growth of Ni-doped MnO₂ (Ni-MnO₂ ). The integrated and interconnected architecture endows N-3DG/CNTs@Ni-MnO₂ composite electrodes' high conductivity and fast ion/electron transport pathway. Subsequently, 2.4 V solid-state supercapacitors are fabricated based on compacted N-3DG/CNTs@Ni-MnO₂ positive electrodes, which exhibit an ultrahigh volumetric energy density of 78.88 mWh cm^-3 based on the entire device including electrodes, solid-state electrolyte, and packing films, excellent cycling stability up to 10 000 cycles, and a wide operating temperature range from -20 to 70 °C. This work demonstrates a design of flexible solid-state supercapacitors with exceptional volumetric performance capable of operation under extreme conditions.

Integrating Dually Encapsulated Si Architecture and Dense Structural Engineering for Ultrahigh Volumetric and Areal Capacity of Lithium Storage

High-theoretical-capacity silicon anodes hold promise in lithium-ion batteries (LIBs). Nevertheless, their huge volume expansion (∼300%) and poor conductivity show the need for the simultaneous introduction of low-density conductive carbon and nanosized Si to conquer the above issues, yet they result in low volumetric performance. Herein, we develop an integration strategy of a dually encapsulated Si structure and dense structural engineering to fabricate a three-dimensional (3D) highly dense Ti₃C₂T_x MXene and graphene dual-encapsulated Si monolith architecture (HD-Si@Ti₃C₂T_x@G). Because of its high density (1.6 g cm^-3), high conductivity (151 S m^-1), and 3D dense dual-encapsulated Si architecture, the resultant HD-Si@Ti₃C₂T_x@G monolith anode displays an ultrahigh volumetric capacity of 5206 mAh cm^-3 (gravimetric capacity: 2892 mAh g^-1) at 0.1 A g^-1 and a superior long lifespan of 800 cycles at 1.0 A g^-1. Notably, the thick and dense monolithic anode presents a large areal capacity of 17.9 mAh cm^-2. In-situ TEM and ex-situ SEM techniques, and systematic kinetics and structural stability analysis during cycling demonstrate that such superior volumetric and areal performances stem from its dual-encapsulated Si architecture by the 3D conductive and elastic networks of MXene and graphene, which can provide fast electron and ion transfer, effective volume buffer, and good electrolyte permeability even with a thick electrode, whereas the dense structure results in a large volumetric performance. This work offers a simple and feasible strategy to greatly improve the volumetric and areal capacity of alloy-based anodes for large-scale applications via integrating a dual-encapsulated strategy and dense-structure engineering.

Reasonable Construction of Hollow Carbon Spheres with an Adjustable Shell Surface for Supercapacitors

Hollow carbon spheres (HCS) manifest specific merit in achieving large interior void space, high permeability, wide contactable area, and strong stacking ability with negligible aggregation and have attracted attention due to their high supercapacitor activity. As the key factor affecting supercapacitor performance, the surface chemical properties, shell thickness, roughness, and pore volumes of HCS are the focus of research in this field. Herein, the surface chemical properties and structures of HCS are simultaneously adjusted by a feasible and simple process of in situ activation during assembly of resin and potassium chloride (KCl). This strategy involves KCl participating in resin polymerization and the superior performance of potassium species on activating carbon. The surface N/O content, thickness, defects, and roughness degree of HCS can be controlled by adjusting the dosage of KCl. Electrochemical tests show that optimized HCS has suitable roughness, high surface area, and abundant surface N/O functional groups, which endow it with excellent electrochemical capacitance properties, showing its high potential in supercapacitors.

"Porous and Yet Dense" Electrodes for High-Volumetric-Performance Electrochemical Capacitors: Principles, Advances, and Challenges

With the ever-rapid miniaturization of portable, wearable electronics and Internet of Things, the volumetric performance is becoming a much more pertinent figure-of-merit than the conventionally used gravimetric parameters to evaluate the charge-storage capacity of electrochemical capacitors (ECs). Thus, it is essential to design the ECs that can store as much energy as possible within a limited space. As the most critical component in ECs, "porous and yet dense" electrodes with large ion-accessible surface area and optimal packing density are crucial to realize desired high volumetric performance, which have demonstrated to be rather challenging. In this review, the principles and fundamentals of ECs are first observed, focusing on the key understandings of the different charge storage mechanisms in porous electrodes. The recent and latest advances in high-volumetric-performance ECs, developed by the rational design and fabrication of "porous and yet dense" electrodes are then examined. Particular emphasis of discussions then concentrates on the key factors impacting the volumetric performance of porous carbon-based electrodes. Finally, the currently faced challenges, further perspectives and opportunities on those purposely engineered porous electrodes for high-volumetric-performance EC are presented, aiming at providing a set of guidelines for further design of the next-generation energy storage devices.

Progress and Perspectives in Designing Flexible Microsupercapacitors

Miniaturized flexible microsupercapacitors (MSCs) that can be integrated into self-powered sensing systems, detecting networks, and implantable devices have shown great potential to perfect the stand-alone functional units owing to the robust security, continuously improved energy density, inherence high power density, and long service life. This review summarizes the recent progress made in the development of flexible MSCs and their application in integrated wearable electronics. To meet requirements for the scalable fabrication, minimization design, and easy integration of the flexible MSC, the typical assembled technologies consist of ink printing, photolithography, screen printing, laser etching, etc., are provided. Then the guidelines regarding the electrochemical performance improvement of the flexible MSC by materials design, devices construction, and electrolyte optimization are considered. The integrated prototypes of flexible MSC-powered systems, such as self-driven photodetection systems, wearable sweat monitoring units are also discussed. Finally, the future challenges and perspectives of flexible MSC are envisioned.

Investigation of the mechanism of small size effect in carbon-based supercapacitors

A small size effect could be conducive to enhancing the electrochemical performance, while the mechanism by which they also increase the capacitance for carbon electrode materials has not been established. Here, ultrasmall polyacrylonitrile particles with controllable sizes are supported on poly(ionic liquid)s microspheres (PILMs/PAN) by epitaxial polymerization growth strategy. Unlike traditional subtraction formulas in developing a porous architecture, we report on the synthesis of creating numerous micro/mesopores in carbon materials by addition theorem, and thus making for the perfection of packing density, which has not been reported yet. As an example, PILMC/PAN-L with a well-balanced specific surface area of 875.38 m² g^-1 and packing density of 1.05 g cm^-3 demonstrated gravimetric and volumetric capacitances of 309 F g^-1 and 324.45 F cm^-3 at 0.5 A g^-1, showing good rate performance and stable cyclability. Moreover, the underlying mechanism is thoroughly developed using multiple electrochemical methods. On this basis, this work would afford avenues to further enhancing the electrochemical performance, especially in exploring advanced carbon materials.

Calcination activation of three-dimensional cobalt organic phosphate nanoflake assemblies for supercapacitors

Three-dimensional organic phosphate nanoflake assemblies were obtained by calcination activation. In the two-electrode system, 3D COP assemblies showed excellent cycle stability, and the capacity retention was 99.61% after 3000 long cycles.