Construction of Stable Wide-Temperature-Range Proton Exchange Membranes by Incorporating a Carbonized Metal-Organic Frame into Polybenzimidazoles and Polyacrylamide Hydrogels

Achieving 1060 mW cm-2 with 0.6 mg cm-2 Pt Loading Based on Imidazole-Riched Semi-Interpenetrating Proton Exchange Membrane at High-Temperature Fuel Cells

Enhancing phosphoric acid (PA) doping in polybenzimidazole (PBI) membranes is crucial for improving the performance of high-temperature proton exchange membrane fuel cells (HT-PEMFCs). However, excessive PA uptake often leads to drawbacks such as PA loss and compromised mechanical properties when surpassing PA capacity of PBI basic functionality. Herein, a new strategy that integrates high PA uptake, mechanical strength, and acid retention is proposed by embedding linear PBI chains into a crosslinked poly(N-vinylimidazole) (PVIm) backbone via in-situ polymerization. The imidazole (Im)-riched semi-interpenetrating polymer network (sIPN) membrane with high-density nitrogen moieties, significantly enhancing the PA doping degree to 380% shows an excellent conductivity (0.108 S cm-1). Meanwhile, the crosslinking structure in the sIPN membrane ensures adequate mechanical properties, low hydrogen permeability, and a relatively low swelling ratio. As a result, the single cell based on the membrane achieves the highest power density of 1060 mW cm-2 with a low Pt loading (0.6 mg cm-2) up to now and exhibits excellent fuel cell stability.

Exploring Recent Developments in Graphene-Based Cathode Materials for Fuel Cell Applications: A Comprehensive Overview

Fuel cells are at the forefront of modern energy research, with graphene-based materials emerging as key enhancers of performance. This overview explores recent advancements in graphene-based cathode materials for fuel cell applications. Graphene's large surface area and excellent electrical conductivity and mechanical strength make it ideal for use in different solid oxide fuel cells (SOFCs) as well as proton exchange membrane fuel cells (PEMFCs). This review covers various forms of graphene, including graphene oxide (GO), reduced graphene oxide (rGO), and doped graphene, highlighting their unique attributes and catalytic contributions. It also examines the effects of structural modifications, doping, and functional group integrations on the electrochemical properties and durability of graphene-based cathodes. Additionally, we address the thermal stability challenges of graphene derivatives at high SOFC operating temperatures, suggesting potential solutions and future research directions. This analysis underscores the transformative potential of graphene-based materials in advancing fuel cell technology, aiming for more efficient, cost-effective, and durable energy systems.

Confined Nano-Channels Incorporated with Multi-Quaternized Cations for Highly Phosphoric Acid Retention HT-PEMs

Developing a new strategy to retain phosphoric acid (PA) to improve the performance and durability of high-temperature proton exchange membrane fuel cell (HT-PEMFC) remains a challenge. Here, a strategy for ion-restricted catcher microstructure that incorporates PA-doped multi-quaternized poly(fluorene alkylene-co-biphenyl alkylene) (PFBA) bearing confined nanochannels is reported. Dynamic analysis reveals strong interaction between side chains and PA molecules, confirming that the microstructure can improve PA retention. The PFBA linked with triquaternary ammonium side chain (PFBA-tQA) shows the highest PA retention rate of 95%. Its H2/O2 fuel cell operates within 0.6% voltage decay at 160 °C/0% RH, and it also runs over 100 h at 100 °C/49% RH under external humidification. This combination of high PA retention, and chemical and dimensional stability fills a gap in the HT-PEMFC field, which requires strict moisture control at 90-120 °C to prevent acid leaching, simplifying the start-up procedure of HT-PEMFC without preheating.

Double cross-linked 3D layered PBI proton exchange membranes for stable fuel cell performance above 200 °C

Phosphoric acid doped proton exchange membranes often experience performance degradation above 200 °C due to membrane creeping and phosphoric acid evaporation, migration, dehydration, and condensation. To address these issues, here we present gel-state polybenzimidazole membranes with double cross-linked three-dimensional layered structures via a polyphosphoric acid sol-gel process, enabling stable operation above 200 °C. These membranes, featuring proton-conducting cross-linking phosphate bridges and branched polybenzimidazole networks, effectively anchor and retain phosphoric acid molecules, prevent 96% of its dehydration and condensation, improve creep resistance, and maintain excellent proton conductivity stability. The resulting membrane, with superior through-plane proton conductivity of 0.348 S cm-1, delivers outstanding peak power densities ranging from 1.20-1.48 W cm-2 in fuel cells operated at 200-240 °C and a low voltage decay rate of only 0.27 mV h-1 over a 250-hour period at 220 °C, opening up possibilities for their direct integration with methanol steam reforming systems.

Continuous Ultrathin Zwitterionic Covalent Organic Framework Membrane Via Surface-Initiated Polymerization Toward Superior Water Retention

Efficient construction of proton transport channels in proton exchange membranes maintaining conductivity under varied humidity is critical for the development of fuel cells. Covalent organic frameworks (COFs) hold great potential in providing precise and fast ion transport channels. However, the preparation of continuous free-standing COF membranes retaining their inherent structural advantages to realize excellent proton conduction performance is a major challenge. Herein, a zwitterionic COF material bearing positive ammonium ions and negative sulphonic acid ions is developed. Free-standing COF membrane with adjustable thickness is constructed via surface-initiated polymerization of COF monomers. The porosity, continuity, and stability of the membranes are demonstrated via the transmission electron microscopy (TEM), atomic force microscopy (AFM), and scanning electron microscopy (SEM) characterization. The rigidity of the COF structure avoids swelling in aqueous solution, which improves the chemical stability of the proton exchange membranes and improves the performance stability. In the higher humidity range (50-90%), the prepared zwitterionic COF membrane exhibits superior capability in retaining the conductivity compared to COF membrane merely bearing sulphonic acid group. The established strategy shows the potential for the application of zwitterionic COF in the proton exchange membrane fuel cells.

Highly Elastic, Healable, and Durable Anhydrous High-Temperature Proton Exchange Membranes Cross-Linked with Highly Dense Hydrogen Bonds

Proton exchange membranes (PEMs) with excellent durability and working stability are important for PEM fuel cells with extended service life and enhanced reliability. In this study, highly elastic, healable, and durable electrolyte membranes are fabricated by the complexation of poly(urea-urethane), ionic liquids (ILs), and MXene nanosheets (denoted as PU-IL-MX). The resulting PU-IL-MX electrolyte membranes have a tensile strength of ≈3.86 MPa and a strain at break of ≈281.89%. The PU-IL-MX electrolyte membranes can act as high temperature PEMs to conduct protons under an anhydrous condition of the temperatures above 100 °C. Importantly, the ultrahigh density of hydrogen-bond-cross-linked network renders PU-IL-MX membranes excellent IL retention properties. The membranes can maintain more than ≈98% of their original weight and show no decline of proton conductivity after being placed under highly humid conditions of ≈80 °C and relative humidity of ≈85% for 10 days. Moreover, due to the reversibility of hydrogen bonds, the membranes can heal damage under the working conditions of fuel cells to restore their original mechanical properties, proton conductivities, and cell performances.

Carbonized Polymer Dots Assemble in Proton-Conducting Channels to Enhance the Conductivity and Selectivity Simultaneously for High-Performance Fuel Cells

Fabricating polymer electrolyte membranes (PEMs) simultaneously with high ion conductivity and selectivity has always been an ultimate goal in many membrane-integrated systems for energy conversion and storage. Constructing broader ion-conducting channels usually enables high-efficient ion conductivity while often bringing increased crossover of other ions or molecules simultaneously, resulting in decreased selectivity. Here, the ultra-small carbon dots (CDs) with the selective barriers are self-assembled within proton-conducting channels of PEMs through electrostatic interaction to enhance the proton conductivity and selectivity simultaneously. The functional CDs regulate the nanophase separation of PEMs and optimize the hydration proton network enabling higher-efficient proton transport. Meanwhile, the CDs within proton-conducting channels prevent fuel from permeating selectively due to their repelling and spatial hindrance against fuel molecules, resulting in highly enhanced selectivity. Benefiting from the improved conductivity and selectivity, the open-circuit voltage and maximum power density of the direct methanol fuel cell (DMFC) equipped with the hybrid membranes raised by 23% and 93%, respectively. This work brings new insight to optimize polymer membranes for efficient and selective transport of ions or small molecules, solving the trade-off of conductivity and selectivity.

Molecular Dynamics-Assisted Design of High Temperature-Resistant Polyacrylamide/Poloxamer Interpenetrating Network Hydrogels

Polyacrylamide has promising applications in a wide variety of fields. However, conventional polyacrylamide is prone to hydrolysis and thermal degradation under high temperature conditions, resulting in a decrease in solution viscosity with increasing temperature, which limits its practical effect. Herein, combining molecular dynamics and practical experiments, we explored a facile and fast mixing strategy to enhance the thermal stability of polyacrylamide by adding common poloxamers to form the interpenetrating network hydrogel. The blending model of three synthetic polyacrylamides (cationic, anionic, and nonionic) and poloxamers was first established, and then the interaction process between them was simulated by all-atom molecular dynamics. In the results, it was found that the hydrogen bonding between the amide groups on all polymers and the oxygen-containing groups (ether and hydroxyl groups) on poloxamers is very strong, which may be the key to improve the high temperature resistance of the hydrogel. Subsequent rheological tests also showed that poloxamers can indeed significantly improve the stability and viscosity of nonionic polyacrylamide containing only amide groups at high temperatures and can maintain a high viscosity of 3550 mPa·S at 80 °C. Transmission electron microscopy further showed that the nonionic polyacrylamide/poloxamer mixture further formed an interpenetrating network structure. In addition, the Fourier transform infrared test also proved the existence of strong hydrogen bonding between the two polymers. This work provides a useful idea for improving the properties of polyacrylamide, especially for the design of high temperature materials for physical blending.

High Proton Conductivity of 3D Graphene Oxide Intercalated with Aromatic Sulfonic Acids

The development of efficient proton conductors that are capable of high power density, sufficient mechanical strength, and reduced gas permeability is challenging. Herein, we report the development of a series of aromatic sulfonic acid/graphene oxide hybrid membranes incorporating benzene sulfonic acid (BS), naphthalene sulfonic acid (NS), naphthalene disulfonic acid (DS) or pyrene sulfonic acid (PS) using a facile freeze dried method. For out-of-plane proton conductivity, the 3DGO-BS and 3DGO-NS yielded proton conductivities of 4.4×10-2  S cm-1 and 3.1×10-2  S cm-1 , respectively; this represents a two-times higher value than that which occurs for three dimensional graphene oxide (3DGO). Additionally, the respective prepared films as membranes in a proton exchange membrane fuel cell (PEMFC) show maximum power density of 98.76 mW cm-2 for 3DGO-NS while it is 92.75 mW cm-2 for 3DGO-BS which are close to double that obtained for 3DGO (50 mW cm-2 ).