An Unbalanced Battle in Excellence: Revealing Effect of Ni/Co Occupancy on Water Splitting and Oxygen Reduction Reactions in Triple-Conducting Oxides for Protonic Ceramic Electrochemical Cells

Investigation of Water Impacts on Surface Properties and Performance of Air-Electrode in Reversible Protonic Ceramic Cells

Water, being abundant and readily accessible, gains widespread usage as proton source in many catalysis and energy conversion technologies, including applications like reversible protonic ceramic cells (R-PCCs). Revealing the influence of water on the electrode surface and reaction kinetics is critical for further improving their electrochemical performance. Herein, a hydrophilic air-electrode PrBa0.875Cs0.125Co2O5+δ is developed for R-PCC, which demonstrates a remarkable peak power density of 1058 mW cm-2 in fuel cell mode and a current density of 1354 mA cm-2 under 1.3 V in electrolyzing steam at 650 °C. For the first time on R-PCC, surface protons' behavior in response to external voltages is captured using in situ FTIR characterizations. Further, it is shown that contrary to the bulk proton uptake process that is thought to follow hydrogenation reactions and lead to cation reductions. The air-electrode presents enriched surface protons occurring through oxidizing surface cations, as confirmed by depth-profiling XPS results. H/D isotope exchange experiments and subsequent electrochemical characterization analyses reveal that the presence of protons enhances surface reactions. This study fills the knowledge gap between water-containing atmospheres and electrochemical performance by providing insights into the surface properties of the material. These new findings provide guidance for future electrode design and optimization.

Anion doping and interfacial effects in B-Ni5P4/Ni2P for promoting urea-assisted hydrogen production in alkaline media

A bifunctional catalyst used for urea oxidation-assisted hydrogen production can efficiently catalyze the urea oxidation reaction (UOR) and hydrogen evolution reaction (HER) simultaneously, thus simplifying electrolytic cell installation and reducing the cost. Constructing the heterointerface of two components or species and doping heteroatom are effective strategies to improve the performance of electrocatalysts, which could regulate the local electronic structure of the catalysts at their interface region, adjust their orbital overlap, and achieve enhanced catalytic performance. In this study, a simple hydrothermal method was studied for the preparation of B-doped Ni5P4/Ni2P heterostructures on nickel foam (B-Ni5P4/Ni2P@NF). Under 1 M KOH at a current density of 10 mA cm-2, an overpotential of 76 mV was obtained for the HER. When 0.3 M urea was added to 1 M KOH, the performance of the prepared catalyst was greatly improved. When the current density reached 10 mA cm-2, the potential was only 1.35 V. In addition, urea-assisted overall water splitting voltage was only 1.41 V. Thus, the B-Ni5P4/Ni2P catalyst possess excellent electrocatalytic activity. The main reason for the excellent properties of the electrocatalyst is the construction of heterostructure, which regulates the electronic structure of the catalyst at its interface and generates a new efficient active site. In addition, the doping of B atoms further promotes the charge transfer rate, thus strengthening the interaction between two phases and improving the catalytic performance. This study provides a simple, environmentally friendly, and rapid design method to prepare an active bi-functional electrocatalyst that has a positive effect on urea-assisted overall water splitting.

Mathematical Model-Assisted Ultrasonic Spray Coating for Scalable Production of Large-Sized Solid Oxide Electrochemical Cells

Thin solid oxide films are crucial for developing high-performance solid oxide-based electrochemical devices aimed at decarbonizing the global energy system. Among various methods, ultrasonic spray coating (USC) can provide the throughput, scalability, quality consistency, roll-to-roll compatibility, and low material waste necessary for scalable production of large-sized solid oxide electrochemical cells. However, due to the large number of USC parameters, systematic parameter optimization is required to ensure optimal settings. However, the optimizations in previous literature are either not discussed or not systematic, facile, and practical for scalable production of thin oxide films. In this regard, we propose an USC optimization process assisted with mathematical models. Using this method, we obtained optimal settings for producing high-quality, uniform 4 × 4 cm² oxygen electrode films with a consistent thickness of ∼27 μm in 1 min in a facile and systematic way. The quality of the films is evaluated at both micrometer and centimeter scales and meets desirable thickness and uniformity criteria. To validate the performance of USC-fabricated electrolytes and oxygen electrodes, we employ protonic ceramic electrochemical cells, which achieve a peak power density of 0.88 W cm^-2 in the fuel cell mode and a current density of 1.36 A cm^-2 at 1.3 V in the electrolysis mode, with minimal degradation over a period of 200 h. These results demonstrate the potential of USC as a promising technology for scalable production of large-sized solid oxide electrochemical cells.