Hierarchical Structure of CuO Nanowires Decorated with Ni(OH)2 Supported on Cu Foam for Hydrogen Production via Urea Electrocatalysis

Nickel Hydroxide-Based Electrocatalysts for Promising Electrochemical Oxidation Reactions: Beyond Water Oxidation

Transition metal hydroxides have attracted significant research interest for their energy storage and conversion technique applications. In particular, nickel hydroxide (Ni(OH)2), with increasing significance, is extensively used in material science and engineering. The past decades have witnessed the flourishing of Ni(OH)2-based materials as efficient electrocatalysts for water oxidation, which is a critical catalytic reaction for sustainable technologies, such as water electrolysis, fuel cells, CO2 reduction, and metal-air batteries. Coupling the electrochemical oxidation of small molecules to replace water oxidation at the anode is confirmed as an effective and promising strategy for realizing the energy-saving production. The physicochemical properties of Ni(OH)2 related to conventional water oxidation are first presented in this review. Then, recent progress based on Ni(OH)2 materials for these promising electrochemical reactions is symmetrically categorized and reviewed. Significant emphasis is placed on establishing the structure-activity relationship and disclosing the reaction mechanism. Emerging material design strategies for novel electrocatalysts are also highlighted. Finally, the existing challenges and future research directions are presented.

Recent progress in energy-saving electrocatalytic hydrogen production via regulating the anodic oxidation reaction

Hydrogen energy with its advantages of high calorific value, renewable nature, and zero carbon emissions is considered an ideal candidate for clean energy in the future. The electrochemical decomposition of water, powered by renewable and clean energy sources, presents a sustainable and environmentally friendly approach to hydrogen production. However, the traditional electrochemical overall water-splitting reaction (OWSR) is limited by the anodic oxygen evolution reaction (OER) with sluggish kinetics. Although important advances have been made in efficient OER catalysts, the theoretical thermodynamic difficulty predetermines the inevitable large potential (1.23 V vs. RHE for the OER) and high energy consumption for the conventional water electrolysis to obtain H2. Besides, the generation of reactive oxygen species at high oxidation potentials can lead to equipment degradation and increase maintenance costs. Therefore, to address these challenges, thermodynamically favorable anodic oxidation reactions with lower oxidation potentials than the OER are used to couple with the cathodic hydrogen evolution reaction (HER) to construct new coupling hydrogen production systems. Meanwhile, a series of robust catalysts applied in these new coupled systems are exploited to improve the energy conversion efficiency of hydrogen production. Besides, the electrochemical neutralization energy (ENE) of the asymmetric electrolytes with a pH gradient can further promote the decrease in application voltage and energy consumption for hydrogen production. In this review, we aim to provide an overview of the advancements in electrochemical hydrogen production strategies with low energy consumption, including (1) the traditional electrochemical overall water splitting reaction (OWSR, HER-OER); (2) the small molecule sacrificial agent oxidation reaction (SAOR) and (3) the electrochemical oxidation synthesis reaction (EOSR) coupling with the HER (HER-SAOR, HER-EOSR), respectively; (4) regulating the pH gradient of the cathodic and anodic electrolytes. The operating principle, advantages, and the latest progress of these hydrogen production systems are analyzed in detail. In particular, the recent progress in the catalytic materials applied to these coupled systems and the corresponding catalytic mechanism are further discussed. Furthermore, we also provide a perspective on the potential challenges and future directions to foster advancements in electrocatalytic green sustainable hydrogen production.

Unveiling the Pivotal Role of dx2-y2 Electronic States in Nickel-Based Hydroxide Electrocatalysts for Methanol Oxidation

The anodic methanol oxidation reaction (MOR) plays a crucial role in coupling with the cathodic hydrogen evolution reaction (HER) and enables the sustainable production of the high-valued formate. Nickel-based hydroxide (Ni(OH)2) as MOR electrocatalyst has attracted enormous attention. However, the key factor determining the intrinsic catalytic activity remains unknown, which significantly hinders the further development of Ni(OH)2 electrocatalyst. Here, we found that thed x 2 - y 2 ${{d}_{{x}^{2}-{y}^{2}}}$ electronic state within antibonding bands plays a decisive role in the whole MOR process. The onset potential depends on the deprotonation ability (Ni2+ to Ni3+), which was closely related to the band center ofd x 2 - y 2 ${{d}_{{x}^{2}-{y}^{2}}}$ orbital. The closer ofd x 2 - y 2 ${{d}_{{x}^{2}-{y}^{2}}}$ orbital to the Fermi level showed the stronger the deprotonation ability. Meanwhile, in the high potential region, the broadening ofd x 2 - y 2 ${{d}_{{x}^{2}-{y}^{2}}}$ orbital would facilitate the electron transfer from methanol to catalysts (Ni3+ to Ni2+), further enhancing the catalytic properties. Our work for the first time clarifies the intrinsic relationship betweend x 2 - y 2 ${{d}_{{x}^{2}-{y}^{2}}}$ electronic state and the MOR activities, which adds a new layer of understanding to the methanol electrooxidation research scene.

Engineering advanced noble-metal-free electrocatalysts for energy-saving hydrogen production from alkaline water via urea electrolysis

When the anodic oxygen evolution reaction (OER) of water splitting is replaced by the urea oxidation reaction (UOR), the electrolyzer can fulfill hydrogen generation in an energy-economic manner for urea electrolysis as well as sewage purification. However, owing to the sluggish kinetics from a six-electron process for UOR, it is in great demand to design and fabricate high-performance and affordable electrocatalysts. Over the past years, numerous non-precious materials (especially nickel-involved samples) have offered huge potential as catalysts for urea electrolysis under alkaline conditions, even in comparison with frequently used noble-metal ones. In this review, recent efforts and progress in these high-efficiency noble-metal-free electrocatalysts are comprehensively summarized. The fundamentals and principles of UOR are first described, followed by highlighting UOR mechanism progress, and then some discussion about density functional theory (DFT) calculations and operando investigations is given to disclose the real reaction mechanism. Afterward, aiming to improve or optimize UOR electrocatalytic properties, various noble-metal-free catalytic materials are introduced in detail and classified into different classes, highlighting the underlying activity-structure relationships. Furthermore, new design trends are also discussed, including targetedly designing nanostructured materials, manipulating anodic products, combining theory and in situ experiments, and constructing bifunctional catalysts. Ultimately, we point out the outlook and explore the possible future opportunities by analyzing the remaining challenges in this booming field.

Understanding the Mechanism of Urea Oxidation from First-Principles Calculations

Developing electrocatalysts for urea oxidation reaction (UOR) works toward sustainably treating urea-enriched water. Without a clear understanding of how UOR products form, advancing catalyst performance is currently hindered. This work examines the thermodynamics of UOR pathways to produce N2, NO2 -, and NO3 - on a (0001) β-Ni(OH)2 surface using density functional theory with the computational hydrogen electrode model. Our calculations show support for two major experimental observations: (1) N2 favours an intramolecular mechanism, and (2) NO2 -/NO3 - are formed in a 1 : 1 ratio with OCN-. In addition, we found that selectivity between N2 and NO2 -/NO3 - on our model surface appears to be controlled by two key factors, the atom that binds the surface intermediates to the surface and how they are deprotonated. These UOR pathways were also examined with a Cu dopant, revealing that an experimentally observed increased N2 selectivity may originate from increasing the limiting potential required to form NO2 -. This work builds towards developing a more complete atomic understanding of UOR at the surface of NiOxHy electrocatalysts.

Urea catalytic oxidation for energy and environmental applications

Urea is one of the most essential reactive nitrogen species in the nitrogen cycle and plays an indispensable role in the water-energy-food nexus. However, untreated urea or urine wastewater causes severe environmental pollution and threatens human health. Electrocatalytic and photo(electro)catalytic urea oxidation technologies under mild conditions have become promising methods for energy recovery and environmental remediation. An in-depth understanding of the reaction mechanisms of the urea oxidation reaction (UOR) is important to design efficient electrocatalysts/photo(electro)catalysts for these technologies. This review provides a critical appraisal of the recent advances in the UOR by means of both electrocatalysis and photo(electro)catalysis, aiming to comprehensively assess this emerging field from fundamentals and materials, to practical applications. The emphasis of this review is on the design and development strategies for electrocatalysts/photo(electro)catalysts based on reaction pathways. Meanwhile, the UOR in natural urine is discussed, focusing on the influence of impurity ions. A particular emphasis is placed on the application of the UOR in energy and environmental fields, such as hydrogen production by urea electrolysis, urea fuel cells, and urea/urine wastewater remediation. Finally, future directions, prospects, and remaining challenges are discussed for this emerging research field. This critical review significantly increases the understanding of current progress in urea conversion and the development of a sustainable nitrogen economy.

Modulation Strategies for the Preparation of High-Performance Catalysts for Urea Oxidation Reaction and Their Applications

Compared with the traditional electrolysis of water to produce hydrogen, urea-assisted electrolysis of water to produce hydrogen has significant advantages and has received extensive attention from researchers. Unfortunately, urea oxidation reaction (UOR) involves a complex six-electron transfer process leading to high overpotential, which forces researchers to develop high-performance UOR catalysts to drive the development of urea-assisted water splitting. Based on the UOR mechanism and extensive literature research, this review summarizes the strategies for preparing highly efficient UOR catalysts. First, the UOR mechanism is introduced and the characteristics of excellent UOR catalysts are pointed out. Aiming at this, the following modulation strategies are proposed to improve the catalytic performance based on summarizing various literature: 1) Accelerating the active phase formation to reduce initial potential; 2) Creating double active sites to trigger a new UOR mechanism; 3) Accelerating urea adsorption and promoting C─N bond cleavage to ensure the effective conduct of UOR; 4) Promoting the desorption of CO2 to improve stability and prevent catalyst poisoning; 5) Promoting electron transfer to overcome the inherent slow dynamics of UOR; 6) Increasing active sites or active surface area. Then, the application of UOR in electrochemical devices is summarized. Finally, the current deficiencies and future directions are discussed.

A Multifunctional Interlocked Binder with Synergistic In Situ Covalent and Hydrogen Bonding for High-Performance Si Anode in Li-ion Batteries

Silicon has garnered significant attention as a promising anode material for high-energy density Li-ion batteries. However, Si can be easily pulverized during cycling, which results in the loss of electrical contact and ultimately shortens battery lifetime. Therefore, the Si anode binder is developed to dissipate the enormous mechanical stress of the Si anode with enhanced mechanical properties. However, the interfacial stability between the Si anode binder and Cu current collector should also be improved. Here, a multifunctional thiourea polymer network (TUPN) is proposed as the Si anode binder. The TUPN binder provides the structural integrity of the Si anode with excellent tensile strength and resilience due to the epoxy-amine and silanol-epoxy covalent cross-linking, while exhibiting high extensibility from the random coil chains with the hydrogen bonds of thiourea, oligoether, and isocyanurate moieties. Furthermore, the robust TUPN binder enhances the interfacial stability between the Si anode and current collector by forming a physical interaction. Finally, the facilitated Li-ion transport and improved electrolyte wettability are realized due to the polar oligoether, thiourea, and isocyanurate moieties, respectively. The concept of this work is to highlight providing directions for the design of polymer binders for next-generation batteries.

Multistep Dissolution of Lamellar Crystals Generates Superthin Amorphous Ni(OH)2 Catalyst for UOR

Urea oxidation reaction (UOR) is an ideal replacement of the conventional anodic oxygen evolution reaction (OER) for efficient hydrogen production due to the favorable thermodynamics. However, the UOR activity is severely limited by the high oxidation potential of Ni-based catalysts to form Ni³⁺ , which is considered as the active site for UOR. Herein, by using in situ cryoTEM, cryo-electron tomography, and in situ Raman, combined with theoretical calculations, a multistep dissolution process of nickel molybdate hydrate is reported, whereby NiMoO₄ ·xH₂ O nanosheets exfoliate from the bulk NiMoO₄ ·H₂ O nanorods due to the dissolution of Mo species and crystalline water, and further dissolution results in superthin and amorphous nickel (II) hydroxide (ANH) flocculus catalyst. Owing to the superthin and amorphous structure, the ANH catalyst can be oxidized to NiOOH at a much lower potential than conventional Ni(OH)₂ and finally exhibits more than an order of magnitude higher current density (640 mA cm^-2 ), 30 times higher mass activity, 27 times higher TOF than those of Ni(OH)₂ catalyst. The multistep dissolution mechanism provides an effective methodology for the preparation of highly active amorphous catalysts.

Ni-Doped CuO Nanoarrays Activate Urea Adsorption and Stabilizes Reaction Intermediates to Achieve High-Performance Urea Oxidation Catalysts

Urea oxidation reaction (UOR) with a low equilibrium potential offers a promising route to replace the oxygen evolution reaction for energy-saving hydrogen generation. However, the overpotential of the UOR is still high due to the complicated 6e^- transfer process and adsorption/desorption of intermediate products. Herein, utilizing a cation exchange strategy, Ni-doped CuO nanoarrays grown on 3D Cu foam are synthesized. Notably, Ni-CuO NAs/CF requires a low potential of 1.366 V versus a reversible hydrogen electrode to drive a current density of 100 mA cm^-2 , outperforming various benchmark electrocatalysts and maintaining robust stability in alkaline media. Theoretical and experimental studies reveal that Ni as the driving force center can effectively enhance the urea adsorption and stabilize CO*/NH* intermediates toward the UOR. These findings suggest a new direction for constructing nanostructures and modulating electronic structures, ultimately developing promising Cu-based electrode catalysts.

Turning Electrocatalytic Activity Sites for the Oxygen Evolution Reaction on Brownmillerite to Oxyhydroxide

One of the major challenges that hinder the practical application of water electrolysis lies in the design of advanced electrocatalysts toward the anodic oxygen evolution reaction (OER). In this work, a pure Co-based precatalyst of CoOOH/brownmillerite derived from the surface activation of brownmillerite by a surface acid etching method exhibits high activity and stable electrical properties toward the OER. Different from oxyhydroxide derived from in situ surface reconstruction during the electrochemical process, the growth of highly crystalline CoOOH from the brownmillerite surface enables rational control over the surface/bulk structure as well as the concentration of active sites, and this structure can be well maintained and serve as highly active sites. The catalyst shows a low overpotential of 320 mV to obtain 10 mA cm^-2 and high stability in an alkaline electrolyte for the OER, which is comparable to the majority of Co-based electrocatalysts. Moreover, the appropriate interfacial interaction of the composite catalysts greatly contributes to the hydroxide insertion to improve water oxidation ability. This work proposes an effective strategy to develop high-performance metal oxide-based materials for the OER.

Hierarchical Ni–Mo–P nanoarrays toward efficient urea oxidation reaction

Ni2P–MoP2 heterostructure with hierarchical structure grown on carbon paper (Ni–Mo–P/CP) exhibits robust activity for electrocatalytic urea oxidation compared to the oxide evolution reaction.