Perspectives of Microwaves-Enhanced Heterogeneous Catalytic Gas-Phase Processes in Flow Systems

Microwave-Assisted CO Oxidation over Perovskites as a Model Reaction for Exhaust Aftertreatment—A Critical Assessment of Opportunities and Challenges

We introduce a microwave (MW)-assisted heterogeneous catalytical setup, which we carefully examined for its thermal and performance characteristics. Although MW-assisted heterogeneous catalysis has been widely explored in the past, there is still need for attention towards the specific experimental details, which may complicate the interpretation of results and comparability in general. In this study we discuss technical and material related factors influencing the obtained data from MW-assisted heterogeneous catalysis, specifically in regards to the oxidation of carbon monoxide over a selected perovskite catalyst, which shall serve as a model reaction for exhaust gas aftertreatment. A high degree of comparability between different experiments, both in terms of setup and the catalysts, is necessary to draw conclusions regarding this promising technology. Despite significant interest from both fundamental and applied research, many questions and controversies still remain and are discussed in this study. A series of deciding parameters is presented and the influence on the data is discussed. To control these parameters is both a challenge but also an opportunity to gain advanced insight into MW-assisted catalysis and to develop new materials and processes. The results and discussion are based upon experiments conducted in a monomode MW-assisted catalysis system employing powdered solid-state perovskite oxides in a fixed bed reactor. The discussion covers critical aspects concerning the determination of the actual catalyst temperature, the homogeneity of the thermal distribution, time, and local temperature relaxation (i.e., thermal runaway effects and hotspot formation), particle size effects, gas flow considerations, and system design.

Microwave modification of iron supported on beta silicon carbide catalysts for Fischer–Tropsch synthesis

Beta silicon carbide is a good microwave absorber support. Microwave irradiation can improve the surface properties of Fe/β-SiC catalysts. Microwave irradiation can be used to improve the catalytic performance of Fe/β-SiC catalysts.

Gram-Scale Domino Synthesis in Batch and Flow Mode of Azetidinium Salts

Azetidinium salts are important motifs in organic synthesis but are difficult to obtain due to extremely long synthetic protocols. Herein, a rapid continuous-flow process for the on-demand synthesis of azetidinium salts is described. In particular, the nucleophilic addition of secondary amines and the subsequent intramolecular N-cyclization have been investigated in batch and continuous-flow modes, exploring the effects of solvent type, temperature, reaction time, and amine substituent on the synthesis of azetidinium salts. This has enabled us to quickly identify optimal reaction conditions and obtain microkinetic parameters, verifying that the use of a flow reactor leads to a reduction of the activation energy for the epichlorohydrin aminolysis due to the better control of mass and heat transfer during reaction. This confirms the key role of continuous-flow technologies to affect the kinetics of a reaction and make synthetic protocols ultrarapid and more efficient.

Combination of microwave discharge electrodeless lamp and a TiO2/HZSM-5 composite for the photocatalytic degradation of dimethyl sulphide

In this study, an integrated photocatalytic system consisting of a microwave discharge electrodeless lamp (MDEL) and TiO₂/HZSM-5 was established to investigate the intensified degradation of dimethyl sulphide (DMS). The system targets optimisation of the reactive oxygen species (ROS) and photocatalytic degradation pathways without catalyst deactivation. TiO₂/HZSM-5, containing highly dispersed TiO₂ nanoparticles, was prepared through the sol-gel method. TiO₂/HZSM-5 exhibits strong acidity and can adsorb DMS in multiple adsorption forms. Thus, the adsorption capacity of TiO₂/HZSM-5 is 20 and 53 times higher than that of Aeroxide TiO₂ (P25) in dry and highly humid air, respectively. UV-Vis analysis was performed to investigate the ROS in the gas phase. The results show that the concentrations of the ROS increased by 8% and 62.7% in dry and highly humid air, respectively. ¹O₂ and O (¹D), as well as ·OH are the major ROS, accounting for 73.6% and 61.6% in dry and highly humid air, respectively. A total of 92.5% DMS was removed over 600 min in dry air. Microwaves have strong desorption effects on absorbed substances, promoting the degradation of DMS via ROS in the gas phase. Moreover, ¹O₂, O (¹D), and ·OH can mineralise more DMS molecules into SO₂ and SO₃ through methanesulfonic acid. The highest mineralisation rate of 89.48% was obtained at 90% humidity over 600 min without catalyst deactivation. Therefore, this integrated system induced by microwave radiation can improve ROS production and prevent catalyst deactivation, providing an alternative to achieve higher photocatalytic performances in dry and highly humid air.

The effect of microwave irradiation on heterogeneous catalysts for Fischer–Tropsch synthesis

The work that has been carried out on microwave irradiation applied in catalyst preparation for drying, calcination or postsynthesis methods, and as a heating source for the Fischer–Tropsch reaction has been reviewed. It has been found that microwave irradiation can, in some cases, greatly enhance the performance of heterogeneous catalyst systems for Fischer–Tropsch synthesis. We have also summarized the advantages and drawbacks of using microwave irradiation in Fischer–Tropsch catalyst preparation and postsynthesis, and identified opportunities for future investigation.

Catalyst Heating Characteristics in the Traveling-Wave Microwave Reactor

Traveling-Wave Microwave Reactor (TMR) presents a novel heterogeneous catalytic reactor concept based on a coaxial waveguide structure. In the current paper, both modeling and experimental studies of catalyst heating in the TMR are presented. The developed 3D multiphysics model was validated from the electromagnetic and heat transfer points of view. Extrudes of silicon carbide (SiC) were selected as catalyst supports and microwave absorbing media in a packed-bed configuration. The packed-bed temperature evolution was in good agreement with experimental data, with an average deviation of less than 10%. Both experimental and simulation results show that the homogeneous temperature distribution is possible in the TMR system. It is envisioned that the TMR concept may facilitate process scale-up while providing temperature homogeneity beyond the intrinsic restrictions of microwave cavity systems.

Real-Time Facile Detection of the WO3 Catalyst Oxidation State under Microwaves Using a Resonance Frequency

Microwaves (MWs) are often used to enhance various heterogeneous catalytic reactions. Here, we demonstrate real-time monitoring of a catalyst's oxidation state in a microwave catalytic reaction using a resonance frequency. The changes in the catalyst's oxidation state during the reaction induced changes in the resonance frequency in the cavity resonator. The resonance frequency was not affected by 2-propanol adsorption, while the frequency decreased with the reduction of WO₃ → WO_3-x. That is, the redox state of the WO₃ catalyst could be detected using the resonance frequency. The oxidation state of the WO₃ catalyst was then directly observed by the resonance frequency during the dehydration reaction of 2-propanol by microwaves as a model reaction. Resonance frequency monitoring revealed that the enhanced dehydration of 2-propanol by microwaves was attributable to the reduction of the WO₃ catalyst. Moreover, the temporal changes in the oxidation state of the WO₃ catalyst detected by the resonance frequency coincided with that observed by operando Raman spectroscopy. Therefore, real-time resonance frequency monitoring allowed facile detection of the bulk catalyst oxidation state under microwaves without using any spectroscopic apparatus.

The Advances in the Special Microwave Effects of the Heterogeneous Catalytic Reactions

In the present, microwave field has been widely used in chemical processes as an important means of intensification. The heterogeneous catalysts coupling with microwave has been shown to have many advantages, such as high catalytic performance and stability. Our objective is to focus an up-to-date overview concerning the advances in the special microwave effects of the heterogeneous catalytic reactions including special thermal effect, microwave plasma, enhanced active groups, and the flexibility of structure. This review systematically states the action mechanism and some practical application of microwave-induced catalytic process. Finally, the potential research directions in the field of microwave-induced catalysis are prospected.

Microwaves and Heterogeneous Catalysis: A Review on Selected Catalytic Processes

Since the late 1980s, the scientific community has been attracted to microwave energy as an alternative method of heating, due to the advantages that this technology offers over conventional heating technologies. In fact, differently from these, the microwave heating mechanism is a volumetric process in which heat is generated within the material itself, and, consequently, it can be very rapid and selective. In this way, the microwave-susceptible material can absorb the energy embodied in the microwaves. Application of the microwave heating technique to a chemical process can lead to both a reduction in processing time as well as an increase in the production rate, which is obtained by enhancing the chemical reactions and results in energy saving. The synthesis and sintering of materials by means of microwave radiation has been used for more than 20 years, while, future challenges will be, among others, the development of processes that achieve lower greenhouse gas (e.g., CO2) emissions and discover novel energy-saving catalyzed reactions. A natural choice in such efforts would be the combination of catalysis and microwave radiation. The main aim of this review is to give an overview of microwave applications in the heterogeneous catalysis, including the preparation of catalysts, as well as explore some selected microwave assisted catalytic reactions. The review is divided into three principal topics: (i) introduction to microwave chemistry and microwave materials processing; (ii) description of the loss mechanisms and microwave-specific effects in heterogeneous catalysis; and (iii) applications of microwaves in some selected chemical processes, including the preparation of heterogeneous catalysts.

Microwave Heating Outperforms Conventional Heating for a Thermal Reaction that Produces a Thermally Labile Product: Observations Consistent with Selective Microwave Heating

Microwave (MW) heating is more effective than conventional (CONV) heating for promoting a high-temperature oxidative cycloisomerization reaction that was previously reported as a key step in a total synthesis of the natural product illudinine. The thermal reaction pathway as envisioned is an inverse electron-demand dehydro-Diels-Alder reaction with in situ oxidation to generate a substituted isoquinoline, which itself is unstable to the reaction conditions. Observed reaction yields were higher at a measured bulk temperature of 200 °C than at 180 °C or 220 °C; at 24 hours than at earlier or later time points; and when the reaction solution was heated using MW energy as opposed to CONV heating with a metal heat block. Selective MW heating of polar solute aggregates is postulated to explain these observations.