Low-Temperature Continuous-Flow Dehydration of Xylose Over Water-Tolerant Niobia-Titania Heterogeneous Catalysts

The sustainable conversion of vegetable biomass-derived feeds to useful chemicals requires innovative routes meeting environmental and economical criteria. The approach herein pursued is the synthesis of water-tolerant, unconventional solid acid monolithic catalysts based on a mixed niobia-titania skeleton building up a hierarchical open-cell network of meso- and macropores, and tailored for use under continuous-flow conditions. The materials were characterized by spectroscopic, microscopy, and diffraction techniques, showing a reproducible isotropic structure and an increasing Lewis/Brønsted acid sites ratio with increasing Nb content. The catalytic dehydration reaction of xylose to furfural was investigated as a representative application. The efficiency of the catalyst was found to be dramatically affected by the niobia content in the titania lattice. The presence of as low as 2 wt % niobium resulted in the highest furfural yield at 140 °C under continuous-flow conditions, by using H₂ O/γ-valerolactone as a safe monophasic solvent system. The interception of a transient 2,5-anhydroxylose species suggested the dehydration process occurs via a cyclic intermediates mechanism. The catalytic activity and the formation of the anhydro intermediate were related to the Lewis acid sites (LAS)/Brønsted acid sites (BAS) ratio and indicated a significant contribution of xylose-xylulose isomerization. No significant catalyst deactivation was observed over 4 days usage.

Towards an atomic level understanding of niobia based catalysts and catalysis by combining the science of catalysis with surface science

The science of catalysis and surface science have developed, independently, key information for understanding catalytic processes. One might argue: is there anything fundamental to be discovered through the interplay between catalysis and surface science? Real catalysts of monometallic and bimetallic Co/Nb2O5 and Pd-Co/Nb2O5 catalysts showed interesting selectivity results on the Fischer-Tropsch synthesis (Noronha et al. 1996, Rosenir et al. 1993). The presence of a noble metal increased the C+5 selectivity and decreased the methane formation depending of the reduction temperature. Model catalyst of Co-Pd supported on niobia and alumina were prepared and characterized at the atomic level, thus forming the basis for a comparison with "real" support materials. Growth, morphology and structure of both pure metal and alloy particles were studied. It is possible to support the strong metal support interaction suggested by studies on real catalysts via the investigation of model systems for niobia in comparison to alumina support in which this effect does not occur. Formation of Co2+ penetration into the niobia lattice was suggested on the basis of powder studies and can be fully supported on the basis of model studies. It is shown for both real catalysts and model systems that oxidation state of Co plays a key role in controlling the reactivity in Fischer-Tropsch reactions systems and that the addition of Pd is a determining factor for the stability of the catalyst. It is demonstrated that the interaction with unsaturated hydrocarbons depends strongly on the state of oxidation.