Polymer-Silicate Nanocomposites: Model Systems for Confined Polymers and Polymer Brushes

Preparation of Polyethylene Clay Composites via Melt Intercalation Using Hydrophobic and Superhydrophobic Organoclays and Comparison of Their Textural, Mechanical and Thermal Properties

Polymer clay nanocomposites, which can exhibit many superior properties compared to virgin polymers, have gained increasing interest and importance in recent years. This study aimed to prepare composites of two organoclays with unusual ratios and different degrees of lyophilicity with low-density polyethylene and compare their textural structures and thermal and mechanical properties with those of virgin polymer. For this purpose, firstly, organoclays, hydrophobic and superhydrophobic organoclays (OC and SOC), were prepared by solution intercalation method using cetyltrimethylammonium bromide with and without addition of a hydrocarbon substance. Then, using both organoclays, polyethylene organoclay composites were prepared and characterized using X-ray powder diffraction (XRD), high-resolution transmission electron microscopy (HRTEM) and Fourier transform infrared spectroscopy (FTIR) techniques. Additionally, tensile and hardness tests were performed to determine the mechanical properties of the composites, and differential scanning calorimetry (DSC) thermograms were taken to examine their thermal behavior. XRD patterns and HRTEM images of hydrophobic and superhydrophobic organoclays and the composites show that the characteristic smectite peak of the clay shifts to the left and expands, that is, the interlayer space widens and, in the composites, it deforms immediately at low clay ratios. HRTEM images of the composites prepared especially with low clay ratios indicate that a heterogeneous dispersion of clay platelets occurs, indicating that nanocomposite formation has been achieved. On the contrary, in the composites prepared with high clay ratios, this dispersion behavior partially turns into aggregation. In the composites prepared using up to 20% by weight of superhydrophobic organoclay, extremely stable and continuous improvements in all mechanical properties were observed compared to those of the composites prepared using hydrophobic organoclay. This indicates that by using superhydrophobic organoclay, a ductile nanocomposite of polyethylene containing inorganic components in much higher than usual proportions can be prepared.

A Critical Review Examining the Characteristics of Modified Concretes with Different Nanomaterials

The movement of the construction industry towards sustainable development has drawn attention to the revision of concrete. In addition to reducing pollution, the use of nano-materials should lead to the provision of higher quality concrete in terms of regulatory items (workability, resistance characteristics, durability characteristics, microstructure). The present study investigates 15 key characteristics of concrete modified with nano-CaCO3, nano-clay, nano-TiO2, and nano-SiO2. The results of the study showed that nanomaterials significantly have a positive effect on the hydration mechanism and the production of more C-S-H gel. The evaluation of resistance characteristics also indicates the promising results of these valuable materials. The durability characteristics of nano-containing concrete showed significant improvement despite high dispersion. Concrete in coastal areas (such as bridges or platforms), concrete exposed to radiation (such as hospitals), concrete exposed to impact load (such as nuclear power plants), and concrete containing recycled aggregate (such as bricks, tiles, ceramics) can be effectively improved by using nanomaterials. It is hoped that the current review paper can provide an effective image and idea for future applied studies by other researchers.

Thermal Decomposition and Stability of Hybrid Graphene-Clay/Polyimide Nanocomposites

Polyimide matrix nanocomposites have gained more attention in recent years due to their high thermal stability, good interfacial bonding, light weight, and good wear resistance and corrosion, factors that make them find great applications in the field of aerospace and advanced equipment. Many advancements have been made in improving the thermal, mechanical, and wear properties of polyimide nanocomposites. The use of nanofillers such as carbon nanotubes, graphene, graphene oxide, clay, and alumina has been studied. Some challenges with nanofillers are dispersion in the polymer matrix and interfacial adhesion; this has led to surface modification of the fillers. In this study, the interaction between clay and graphene to enhance the thermal and thermal-oxidative stability of a nanocomposite was studied. A polyimide/graphene nanocomposite containing ~12.48 vol.% graphene was used as the base nanocomposite, into which varying amounts of clay were added (0.45-9 vol.% clay). Thermogravimetric studies of the nitrogen and air atmospheres showed an improvement in thermal decomposition temperature by up to 50 °C. The presence of both fillers leads to increased restriction in the mobility of polymer chains, and thus assists in char formation. It was observed that the presence of clay led to higher decomposition temperatures of the char formed in air atmosphere (up to 80 °C higher). This led to the conclusion that clay interacts with graphene in a synergistic manner, hence improving the overall stability of the polyimide/graphene/clay nanocomposites.

Characteristics of Composite Materials of the Type: TPU/PP/BaTiO3 Powder for 3D Printing Applications

Composite materials are materials with anisotropic properties that are created by combining several different components in a way that allows the best qualities of each component to be used. In this paper, raw materials were used to obtain composite materials of the type TPU/PP/BaTiO₃ powder. The thermogravimetric analysis, dynamic differential calorimetry, and scanning electron microscopy were carried out. The preliminary tests for making specific filaments for 3D printing with a diameter of 1.75 mm were carried out on a laboratory extruder. The purpose of the experiment was to develop the optimal extrusion temperatures and the speed of drawing the filament to make filaments with rigorously constant dimensions, and the variation in diameter had a maximum of 10%.

Synthesis, structure and features of formation of biphasic hybrid polymer compositions based on bentonite

The synthesis, structure and features of the formation of biphasic hybrid polymer compositions based on natural ionite (bentonite – BT), its intercalated complex (ICC) with a solid solution of copper ferrocyanide K4-хCux[Fe(CN)6] and a synthetic rare cross-linked acrylamide-acrylic acid copolymer were studied. The mechanism of formation of biphasic intercalated and percolated structures was analyzed by means of X-ray diffraction, X-ray fluorescence analysis, IR-Fourier spectroscopy and stress-strain curves. It is shown that the impregnation of the mineral bentonite filler into the polymer matrix, including its intercalated complex {BT:K4-xCux[Fe(CN)6]} is accompanied by an increase of non-uniformity of the structure of the hybrid composite material. It has been established that the main factor characterizing the deformation stability of the composite is the adhesive strength at the interface between the mineral filler and the polymer matrix. Under uniaxial tension of the P[AA-AA]{BT} composition and the percolated complex P[AA-AA]{BT:K4-xCux[Fe(CN)6]} their internal structure is rearranged resulting in stretching of agglomerates of solid fillers along polymer chains, which is determined by the adhesion force between polymer chains and mineral particles at the phase boundary. It is proposed to consider such biphasic hybrid composite materials as a promising class of interpenetrating networks with valuable applied properties.

Melt Intercalation in Montmorillonite/Polystyrene Nanocomposites

Atactic polystyrene (PS) was used to study the effect of flow field (shear and/or elongational) on the intercalation of polymer/clay nanocomposites (PNC). Three grades of (PS), with different molecular weights, were compounded with an ammonium-modified montmorillonite (Cloisite 10A) in a twin-screw extruder (TSE). The compounds were subsequently fed to a single screw extruder, fitted with one of three specially designed torpedo-attachments. The attachments were designed to provide combinations of different levels of shear and elongational deformations. The resins, TSE compounds, and final PNC’s were characterized for the degree of intercalation, degradation, rheological behavior, and mechanical properties. The data showed that the thermal decomposition of the quaternary ammonium intercalant caused severe damage to both PNC components: a collapse of the organoclay interlayer spacing, and the thermo-oxidative degradation of PS. In spite of these detrimental effects, the attachment employing combined elongational and shear flow resulted in generally larger gallery spacing and more improvement of the mechanical properties than the other two attachments.

Organically Modified Montmorillonite as Nanoreactor to Improve the Grafting Degree of Maleic Anhydride onto Polypropylene

The application of an organically modified montmorillonite nanoreactor in the reactive extrusion process of the free radical grafting of maleic anhydride onto polypropylene (PP) can increase the MAH grafting degree on the PP. The mechanism of grafting was studied by using transmission electron microscopy and high temperature gel permeation chromatography. It was found that both the strong interactions between MAH and MMT surface and the encapsulation effect of active species confined in o-MMT improved the grafting degree.

Statistics and Dynamics of Polymer Melt in Neutral Diblock Copolymer Single-Crystal Platelets

Polymer single-crystal (SC) platelets of poly(butylene oxide)-b-poly(lactic acid) (PBO-b-PLLA) of a well-defined shape, size, and grafting density have been fabricated and embedded into PBO melt for the study of the statistics and dynamics of the host polymers. The colloidal liquid-crystalline order of SCs above a threshold concentration of ∼2.2 vol % provides a confining environment for the molten PBO. Meanwhile, the peculiar type-A characteristics of PBO allow us to simultaneously probe the dielectric chain dimensions and the hierarchical dynamics of polymers under confinement. We observe negligible changes to the mean-square end-to-end distance of the polymer melt as well as the chain and segment dynamics, even the interlayer distance approaches the length scale comparable to the size of the host polymers. Our results provide direct evidence of the impacts of neutral walls on both the statistics and the dynamics of confined polymer melts, which can be also enlightening for the field of polymer nanocomposites.

Interlayer structure and magnetic field-induced orientation of modified nanoclays in polymer aqueous solution

Structural changes and orientation of organically modified montmorillonite (Mt) were investigated by employing synchrotron small-angle X-ray scattering. Mt was modified with various cationic compound [3-(methacryloylamino)propyl]-trimethyl ammonium chloride (MPTC) contents (1.5, 3, 6, 12, and 18 CEC (cation exchange capacity) per 1 CEC of Mt). There are two types of modified Mt structures, lateral monolayer and paraffin type monolayer, in accordance with the MPTC contents. A paraffin-type monolayer is more dominant than a lateral monolayer for efficient packing of MPTC between Mt layers as the MPTC contents increase. In 10 wt% of the modified Mt series oriented in 1 M of polyacrylamide aqueous solution using a magnetic field (1.2 Tesla), the modified Mt series oriented parallel to the magnetic field within 200 s.

In Operando Monitoring of Dynamic Recovery in 3D-Printed Thermoset Nanocomposites by XPCS

Extrusion-based additive manufacturing methods, such as direct-write of carbon fiber-reinforced epoxy inks, have become an attractive route toward development of structural composites in recent years, because of emerging techniques such as big area additive manufacturing. The development of improved materials for these methods has been a major focus area; however, an understanding of the effects of the printing process on the structural and dynamic recovery in printed materials remains largely unexplored. The goal of this work is to capture multiscale and temporal morphology and dynamics within thermosetting composite inks to determine the parameters during the printing process that influence the recovery of the printed material. Herein, we use X-ray photon correlation spectroscopy in small-angle scattering geometry to reveal both morphology and recovery dynamics of a nanoparticle (layered-silicate Cloisite 30B) in a thermoset epoxy resin (EPON 826) during the printing process in real time. Our results show that the dynamics of the layered silicate particles during recovery are anisotropic and slow down to behavior which is characteristic of aging in colloidal clay suspensions around  t_age ≈ 12 s. The dynamics and alignment of the particles during recovery were tempo-spatially mapped, and the recovery post printing was shown to be strongly influenced by the deposition onto the build plate in addition to the extrusion through the print head. Our in operando results provide insight into the parameters that must be considered when optimizing materials and methods for precisely tailored local properties during 3D printing.

Exploring Chemical, Mechanical, and Electrical Functionalities of Binders for Advanced Energy-Storage Devices

Tremendous efforts have been devoted to the development of electrode materials, electrolytes, and separators of energy-storage devices to address the fundamental needs of emerging technologies such as electric vehicles, artificial intelligence, and virtual reality. However, binders, as an important component of energy-storage devices, are yet to receive similar attention. Polyvinylidene fluoride (PVDF) has been the dominant binder in the battery industry for decades despite several well-recognized drawbacks, i.e., limited binding strength due to the lack of chemical bonds with electroactive materials, insufficient mechanical properties, and low electronic and lithium-ion conductivities. The limited binding function cannot meet inherent demands of emerging electrode materials with high capacities such as silicon anodes and sulfur cathodes. To address these concerns, in this review we divide the binding between active materials and binders into two major mechanisms: mechanical interlocking and interfacial binding forces. We review existing and emerging binders, binding technology used in energy-storage devices (including lithium-ion batteries, lithium-sulfur batteries, sodium-ion batteries, and supercapacitors), and state-of-the-art mechanical characterization and computational methods for binder research. Finally, we propose prospective next-generation binders for energy-storage devices from the molecular level to the macro level. Functional binders will play crucial roles in future high-performance energy-storage devices.

Thermal Degradation Kinetics and Viscoelastic Behavior of Poly(Methyl Methacrylate)/Organomodified Montmorillonite Nanocomposites Prepared via In Situ Bulk Radical Polymerization

Nanocomposites of polymers with nanoclays have recently found great research interest due to their enhanced thermal and mechanical properties. Deep understanding of the kinetics of thermal degradation of such materials is very important, since the degradation mechanism usually changes in the presence of the nano-filler. In this investigation, poly(methyl methacrylate)/organomodified clay nanocomposite materials were prepared by the in situ free radical bulk polymerization technique. The thermal degradation of the products obtained was studied by means of thermogravimetric analysis at several heating rates. Isoconversional kinetic analysis was conducted in order to investigate the effect of degradation conversion on the activation energy. Both, pure poly(methyl methacrylate) (PMMA) and its nanocomposites were found to degrade through a two-step reaction mechanism. Data arising from a differential and an integral method were used to disclose the correlation between activation energies (Eα) and the extent of degradation (α). It was found that Eα value improved for all nanocomposites at α values higher than 0.3. Moreover, the viscoelastic behavior of the obtained nanocomposites was examined by means of dynamic mechanical thermal analysis. All nanocomposites exhibited higher storage modulus in comparison to the virgin PMMA at room temperature, while the increment of clay amount improved their stiffness gradually.

Closed cycle of recycling of waste activated sludge

The recycling of waste activated sludge (WAS) formed in the process of biological purification of sewage is an urgent ecological problem. In the present work, two ways of recycling of WAS containing from 8 to 30% free water, namely, the synthesis of a carbon-containing component and synthesis of porous building ceramics (bricks) with the use of WAS and waste carbonizate, have been considered. For the preparation of a carbon adsorbent, the carbonization of WAS has been carried out in an argon atmosphere. For the synthesis of ceramics, clay-cullet-tezontle-WAS mixtures with different contents of the components have been used. Sintering has been performed in air. It has been established that, in treatment of WAS at 600 °C for 30 min, better adsorption properties are obtained due to the presence of free carbon bonds. The efficiency of water purification from dyes (methylene blue) depends on the standard conditions: the methylene blue concentration, cabonizate-to-solution ratio, and exposure time of the carbonizate in solution. The use of wet WAS makes it possible to exclude the addition of water from the traditional scheme of preparation of a plastic semiproduct, i.e., realize a water-saving technology. The introduction of low-melting cullet, basalt, and WAS powders into red clay makes enables us to reduce substantially the sintering time of porous bricks (down to 8 h) and vary their strength properties.

Polymer Conformation under Confinement

The conformation of polymer chains under confinement is investigated in intercalated polymer/layered silicate nanocomposites. Hydrophilic poly(ethylene oxide)/sodium montmorillonite, PEO/Na⁺-MMT, hybrids were prepared utilizing melt intercalation with compositions where the polymer chains are mostly within the ~1 nm galleries of the inorganic material. The polymer chains are completely amorphous in all compositions even at temperatures where the bulk polymer is highly crystalline. Attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) is utilized to investigate the conformation of the polymer chains over a broad range of temperatures from below to much higher than the bulk polymer melting temperature. A systematic increase of the gauche conformation relatively to the trans is found with decreasing polymer content both for the C⁻C and the C⁻O bonds that exist along the PEO backbone indicating that the severe confinement and the proximity to the inorganic surfaces results in a more disordered state of the polymer.

Rapid Brownian Motion Primes Ultrafast Reconstruction of Intrinsically Disordered Phe-Gly Repeats Inside the Nuclear Pore Complex

Conformational behavior of intrinsically disordered proteins, such as Phe-Gly repeat domains, alters drastically when they are confined in, and tethered to, nan channels. This has challenged our understanding of how they serve to selectively facilitate translocation of nuclear transport receptor (NTR)-bearing macromolecules. Heterogeneous FG-repeats, tethered to the NPC interior, nonuniformly fill the channel in a diameter-dependent manner and adopt a rapid Brownian motion, thereby forming a porous and highly dynamic polymeric meshwork that percolates in radial and axial directions and features two distinguishable zones: a dense hydrophobic rod-like zone located in the center, and a peripheral low-density shell-like zone. The FG-meshwork is locally disrupted upon interacting with NTR-bearing macromolecules, but immediately reconstructs itself between 0.44 μs and 7.0 μs, depending on cargo size and shape. This confers a perpetually-sealed state to the NPC, and is solely due to rapid Brownian motion of FG-repeats, not FG-repeat hydrophobic bonds. Elongated-shaped macromolecules, both in the presence and absence of NTRs, penetrate more readily into the FG-meshwork compared to their globular counterparts of identical volume and surface chemistry, highlighting the importance of the shape effects in nucleocytoplasmic transport. These results can help our understanding of geometrical effects in, and the design of, intelligent and responsive biopolymer-based materials in nanofiltration and artificial nanopores.

Effect of Nanoclay on the Mechanical Properties of PMMA/Clay Nanocomposite Foams

In this study, the effects of nanoclay on the mechanical properties of poly(methylmethacrylate) (PMMA)/clay nanocomposite foams are investigated. Intercalated PMMA/clay nanocomposites have been prepared through a solvent co-precipitation method. PMMA/clay nanocomposites with only 0.5 wt% of well-dispersed montmorillonite nanoclay showed considerable improvement of mechanical properties; specifically in elastic modulus, tensile strength, and elongation at break. However, with an increased load of clay in the nanocomposite, the mechanical properties decreased due to the agglomeration of excessive nanoclay. Microcellular foams have been processed with PMMA/clay nanocomposite material using a subcritical gas foaming method. When a short foaming time is used, the increased amount of nanoclay induced a greater amount of heterogeneous nucleation during the foaming process and therefore decreased the density of the foam. In contrast, when a longer foaming time is used, foam density increased with a larger nanoclay load due to the higher diffusivity coefficient of CO2 blowing agent. Nanoclay, as a nucleation agent and reinforcement filler, changed the foaming behavior and mechanical properties of the PMMA microcellular foams. The microcellular foams made of PMMA/clay nanocomposite with 0.5 wt% exhibited an optimized mechanical response under tensile experiments. It is observed that the mechanical properties of nanocomposite foams are greatly related to the mechanical properties of unfoamed material and foam density. The nanoclay dispersion quality is a very important factor for the mechanical properties of both foamed and unfoamed polymer/clay nanocomposites.

Effect of Acid-Base Interactions on Conformation of Adsorbed Polymer Chains

Sum frequency generation spectroscopy (SFG) and attenuated-total-reflection IR (ATR-IR) were used to investigate polymer adsorption on solid surfaces in CCl₄ (neutral), CHCl₃ (acidic), and acetone (basic) solvents. Fowkes showed that the adsorbed amount of the polymer from acidic and basic solvents is less than that from a neutral solvent (Ind. Eng. Chem. Prod. Res. Dev. 1978, 17, 3-7). Here, we show that besides the differences in adsorbed amount, chains adsorbed from an acidic solvent adopted a flat conformation with a much smaller ratio of segments of loops and tails to trains compared to those adsorbed from a neutral solvent. Sapphire (Al₂O₃) surfaces were saturated by train segments at 1.3 × 10^-5 volume fraction for both CCl₄ and CHCl₃ solutions, with a large fraction of the surface sites occupied by the PMMA segments, which was different from what was expected based on Fowkes' experiment. In contrast, PMMA segments were not able to replace acetone molecules from the surface in a time period of 2 h. Surface interaction parameters alone were unable to predict the differences in conformation of chains adsorbed from acidic or neutral solvents.

The effect of nanoclay on the rheology and dynamics of polychlorinated biphenyl

The thermal, rheological, and mechanical and dielectric relaxation properties of exfoliated dispersions of montmorillonite clay in a molecular liquid, polychlorobiphenyl (PCB), were studied. The viscosity enhancement at low concentrations of clay (≤5%) exceeded by a factor of 50 the increase obtainable with conventional fillers. However, the effect of the nanoclay on the local dynamics, including the glass transition temperature, was quite small. All materials herein conformed to density-scaling of the reorientation relaxation time of the PCB for a common value of the scaling exponent. A new relaxation process was observed in the mixtures, associated with PCB molecules in proximity to the clay surface. This process has an anomalously high dielectric strength, suggesting a means to exploit nanoparticles to achieve large electrical energy absorption. This lower frequency dispersion has a weaker dependence on pressure and density, consistent with dynamics constrained by interactions with the particle surface.