Gaseous concentration gradients in tray type solid state fermentors ? Effect on yields and productivities

Studies on extraction of mannanase enzyme by Aspergillus terreus SUK-1 from fermented palm kernel cake

Microbial mannanases have become biotechnologically important in industry but their application is limited due to high production cost. In presents study, the extraction of mannanase from fermented Palm Kernel Cake (PKC) in the Solid State Fermentation (SSF) was optimized. Local isolate of Aspergillus terreus SUK-1 was grown on PKC in (SSF) using column bioreactor. The optimum condition were achieved after two washes of fermented PKC by adding of 10% glycerol (v/v) soaked for 10 h at the room temperature with solvent to ratio, 1:5 (w/v).

Novel bioconversion of wheat straw to bio-organic fertilizer in a solid-state bioreactor

In order to increase the eco-efficiency and overall availability of naturally renewable resource, the novel bioconversion of steam-exploded wheat straw to bio-organic fertilizer containing N(2)-fixer, P and K solubilizers was investigated. The conversion was performed in solid-state fermentation (SSF) with periodic air-forced pressure oscillation (PAPO). The results showed that SSF-PAPO was competitive with the conventional solid-state fermentation (cSSF) in biomass accumulation and wheat straw digestion. With solid-liquid ratio 1:3, microbial biomass production at 72 h was high up to 2 x 10(11) cfu g(-1), nearly twice as that in cSSF. The degradation rate of cellulose, hemicellulose and lignin after fermentation in SSF-PAPO reached 48.57 +/- 10.66, 84.77 +/- 2.75 and 2.15 +/- 10.11, respectively, which was greater than that of 29.30 +/- 10.28%, 33.47 +/- 4.85% and 0.53 +/- 9.07% in cSSF, correspondingly. The SSF-PAPO system displayed unique advantage, by a novel gas phase control strategy on gas concentration and heat gradient, on the bioconversion of wheat straw to the bio-organic fertilizer.

A novel industrial-level reactor with two dynamic changes of air for solid-state fermentation

A novel industrial-level solid-state reactor (70 m3) with two dynamic changes of air was designed and has been put into operation successfully, in which the unite of virulence of Bacillus thuringiensis produced is maintained above 18,000 IU/mg. Two dynamic changes of air (including air pressure pulsation and internal circulation) in the fermentor can increase mass and heat transfers, as well as improve the porosity within the substrate. The reactor is novel and of significance in exploiting numerous socioeconomic advantages of solid-state fermentation.

Interaction of transport resistances with biochemical reaction in packed-bed solid-state fermentors: effect of temperature gradients

In solid-state fermentation, the interaction of transport phenomena with biochemical reactions has a considerable effect on the productivity of the bioreactor. Previous work on solid-state fermentation in tray fermentors in our laboratory indicated that heat transfer resistance results in steep temperature gradients within the solid substrate bed, which in turn adversely affect the biochemical reaction and enzyme activity. This problem of heat accumulation during the course of fermentation has been alleviated to a considerable extent using a packed-column bioreactor with forced aeration in the present work. Experimental studies were conducted in a packed-column bioreactor utilizing wheat bran as substrate and the fungus Aspergillus niger CFTRI 1105 for the production of the enzyme amyloglucosidase. The enzyme activities were estimated and temperatures were recorded at different bed heights, for different air flow rates during the course of fermentation. The results indicated that the temperature gradients caused by heat transfer resistances were reduced considerably with corresponding increases in enzyme activity.

Interaction of transport resistances with biochemical reaction in packed bed solid state fermenters: the effect of gaseous concentration gradients

Mass transfer plays an important role in solid state fermentation (SSF) systems. Earlier work on SSF in tray bioreactors indicated that steep gaseous concentration gradients developed within the substrate bed, owing to mass transfer resistances, which may adversely affect the bioreactor performance. For all practical purposes these gradients have been eliminated using a packed bed column bioreactor with forced aeration. Gaseous concentrations (oxygen and carbon dioxide) and enzyme activities were measured at various bed heights for various air flow rates during the course of fermentation. The results indicated that concentration gradients were decreased effectively by increasing air flow rate. For example, the actual oxygen and carbon dioxide concentration gradients reduced from 0.07% (v/v) cm-1 and 0.023% (v/v) cm-1 to 0.007% (v/v) cm-1 and 0.0032% (v/v) cm-1 respectively when the air flow rate was increased from 5 dm3 min-1 to 25 dm3 min-1. This resulted in an overall improvement in the performance of the bioreactor in terms of enzyme production.

Gas concentration and temperature gradients in a packed bed solid-state fermentor

In solid-state fermentation (SSF), interaction of heat and mass transfer with biochemical reaction (growth associated enzyme production) affects the bioreactor performance. This interaction was earlier observed to cause temperature and gaseous concentration gradients which reduced the effective bed height of the bioreactor. Since forced aeration is known to alleviate this problem, a packed column bioreactor with forced aeration was employed in the present study. Using wheat bran and Aspergillus niger CFTRI 1105, experiments were conducted for the production of the enzyme amyloglucosidase at various air flow rates. Temperatures and gas concentrations were recorded and enzyme activities estimated at different bed heights during the course of SSF. Gas concentration and temperature gradients decreased with increasing air flow rate. The packed column allowed the use of larger bed heights and yielded higher enzyme activities (6,260 Units/gDMB) than trays (345 Units/gDMB). Enzyme activity was affected more by temperature than concentration gradients, and increased with air flow rates.