Ultra-drawing of high molecular weight polyethylene cast from solution: III. Morphology and structure

Heat Flow Estimation in Polymer Films during Orientational Drawing at the Local Heater

The optimization of the process of polymer film orientational drawing using the local heater was investigated. One of the problems with this technology is that the strength of the resulting fibers differs significantly from the theoretical estimates. It is assumed that one of the reasons is related to the peculiarity of this technology, when at the point of drawing the film is heated only on one side, which creates a temperature difference between the sides of the film in contact with the heater and the non-contact sides of the film in the air. Estimates show that even a small temperature difference of just 1 °C between these surfaces leads to a significant difference in the rate of plastic deformation of the corresponding near-surface layers. As a consequence, during hardening, in the stretching region, tensile stress is concentrated on the "cold" side of the film, and this effect can presumably lead to the generation of more defects overthere. It has been suggested that defects arising during first stage of hardening, namely, neck formation, can serve as a trigger for the formation of defects such as kink bands on the "cold" side with further orientational strengthening due to plastic deformation of the resulting fibrillar structure, at the boundaries of which microcracks are formed, leading to rupture of the oriented sample. The numerical calculation of heat propagation due to heat conduction in the film from the local surface of the heater is carried out and the temperature distribution along the thickness and width of the film during drawing is found. The temperature difference in the heated layer of the film between the contact and non-contact sides with the heater was calculated depending on the thickness of the film and the speed of its movement along the heater. It was found that the most homogeneous temperature distribution over the film thickness, which is required, by default, for the synchronous transformation of the unoriented initial folded lamellar structure into a fibrillar structure, is observed only for films with a thickness of less than 50 μm. The calculation allows us to scientifically justify the choice of orientation drawing speed and optimal thickness of the oriented polymer film, which is extremely important, for example, for obtaining super-strong and high-modulus UHMWPE filaments used in products for various purposes: from body armor to sports equipment and bioimplants.

Personal Perspective on Strain-Induced Polymer Crystallization

Semicrystalline polymer materials are commonly strong yet tough after processed through fiber spinning, film stretching (or blowing), and plastic molding (or foaming), which are fundamentally related with strain-induced crystallization. This paper provides a personal perspective on thermodynamics and kinetics aspects of strain-induced polymer crystallization, mainly based on the author's recent research experience. The thermodynamic studies include homopolymers, random copolymers, solution polymers, and blend polymers. The kinetic studies cover three sequential crystallization stages, i.e., crystal nucleation, crystal growth, and postgrowth. The thermodynamic driving forces join with the kinetic barriers to determine the crystal nucleation mechanisms and the structure evolution at the molecular level, which yield unique polymer crystal morphologies from lamellar crystals to shish-kebab crystals and eventually fibril crystals. The resulting semicrystalline structures were discussed with their implications for the mechanical properties of products. Some future studies were briefly proposed.

Access to Disentangled Ultrahigh Molecular Weight Polyethylene via a Binuclear Synergic Effect

Disentangled ultrahigh molecular weight polyethylene (dis-UHMWPE) has excellent processability but can be achieved under extreme conditions. Herein, we report ethylene polymerization with the binuclear half-sandwich scandium complexes C1-Sc₂ and C2-Sc₂ to afford UHMWPE. C1-Sc₂ bearing a short linker shows higher activity and gives higher molecular weight PEs than C2-Sc₂ containing a flexible spacer and the mononuclear Sc₁ . Strikingly, all UHMWPEs isolated from C1-Sc₂ under broad temperature range (25-120 °C) and wide ethylene pressures (2-13 bar) feature very low degree of entanglement as proved by rheological test, DSC annealing study and SEM. These dis-UHMWPEs are facilely mediated solid-state-process at 130 °C and their tensile strength and modulus reach up to 149.2 MPa and 1.5 GPa, respectively. DFT simulations reveal that the formation of dis-UHMWPE is attributed to the binuclear synergic effect and the agostic interaction between the active center and the growing chain.

Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene

One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.

Co-Processing of [Fe(NH2trz)3](2ns)2 and UHMWPE into Materials Combining Spin Crossover and High Mechanical Strength

The coordination polymer [Fe(NH2trz)3](2ns)2 (NH2trz = 4-amino-1,2,4-triazole and 2ns− = counterion 2-naphthalene sulfonate) exhibits the rare phenomenon of spin crossover in an attractive temperature range, i.e., somewhat above room temperature. Spin crossover in [Fe(NH2trz)3](2ns)2 is manifested by thermochromism, which is accompanied by a magnetic transition from diamagnetism to paramagnetism. However, [Fe(NH2trz)3](2ns)2 is brittle and difficult to process, which limits its use. In this study, we show that [Fe(NH2trz)3](2ns)2 can be co-processed with ultrahigh molecular weight polyethylene (UHMWPE), which possesses outstanding mechanical properties, particularly when tensile-drawn. Therefore, [Fe(NH2trz)3](2ns)2–UHMWPE blends were gel-processed by extrusion, employing a relatively poor solvent, which has recently been shown to offer advantages compared to good solvents. Uniform and flexible films, ribbons and fibers with [Fe(NH2trz)3](2ns)2 fractions as high as 33.3% m/m were obtained that could be readily drawn. Spin crossover in the coordination polymer is retained in these materials, as evident from their thermochromism. The tensile strength and Young’s modulus of the blends exceed those of typical commodity polymers. Thus, the films, ribbons and fibers constitute a special class of multifunctional materials that combine the flexibility and excellent mechanical properties of drawn UHMWPE with the spin crossover behavior of [Fe(NH2trz)3](2ns)2.

Co-Processing of [Fe(NH2trz)3](2ns)2 and UHMWPE into Materials Combining (Spin Crossover and High Mechanical Strength

The coordination polymer [Fe(NH2trz)3](2ns)2 exhibits the rare phenomenon of spin crossover in an attractive temperature range, i.e., somewhat above room temperature. Spin crossover in [Fe(NH2trz)3](2ns)2 is manifest by thermochromism, which is accompanied by a magnetic transition from diamagnetism to paramagnetism. However, [Fe(NH2trz)3](2ns)2 is brittle and difficult to process, which limits its use. In this study, we show that [Fe(NH2trz)3](2ns)2 can be co-processed with ultrahigh molecular weight polyethylene (UHMWPE), which possesses outstanding mechanical properties, particularly when tensile drawn. Therefore, [Fe(NH2trz)3](2ns)2–UHMWPE blends were gel-processed by extrusion, employing a relatively poor solvent, which has recently been shown to offer advantages compared to good solvents. Uniform and flexible films, ribbons and fibers with [Fe(NH2trz)3](2ns)2 fractions as high as 33.3% m/m were obtained that could be readily drawn. Spin crossover in the coordination polymer is retained in these materials, as evident from their thermochromism. The tensile strength and Young’s modulus of the blends exceed those of typical commodity polymers. Thus, the films, ribbons and fibers constitute a special class of multifunctional materials that combine the flexibility and excellent mechanical properties of drawn UHMWPE with the spin crossover behavior of [Fe(NH2trz)3](2ns)2.

Rewritable Optical Patterns in Light-Responsive Ultrahigh Molecular Weight Polyethylene

Spiropyran is used as a photochromic dye to create colored patterns in highly drawn ultrahigh molecular weight polyethylene (UHMW PE) films. The dye is incorporated in highly crystalline, drawn UHMW PE tapes and fibers and isomerizes to its merocyanine state upon UV light irradiation, resulting in a color change from transparent to purple. The isomerization from merocyanine to spiropyran to erase the color can be simply induced by using heat or a green LED light. The combination of the use of a mask and the reversibility of the isomerization results in colored patterns that can be written, erased, and rewritten using UV light and heat or green LED light.

Soft matter: rubber and networks

Rubber networks are important and form the basis for materials with properties ranging from rubber tires to super absorbents and contact lenses. The development of the entropy ideas of rubber deformation thermodynamics provides a powerful framework from which to understand and to use these materials. In addition, swelling of the rubber in the presence of small molecule liquids or solvents leads to materials that are very soft and 'gel' like in nature. The review covers the thermodynamics of polymer networks and gels from the perspective of the thermodynamics and mechanics of the strain energy density function. Important relationships are presented and experimental results show that the continuum ideas contained in the phenomenological thermodynamics are valid, but that the molecular bases for some of them remain to be fully elucidated. This is particularly so in the case of the entropic gels or swollen networks. The review is concluded with some perspectives on other networks, ranging from entropic polymer networks such as thermoplastic elastomers to physical gels in which cross-link points are formed by glassy or crystalline domains. A discussion is provided for other physical gels in which the network forms a spinodal-like decomposition, both in thermoplastic polymers that form a glassy network upon phase separation and for colloidal gels that seem to have a similar behavior.

Novel Polyethylene Fibers of Very High Thermal Conductivity Enabled by Amorphous Restructuring

High-thermal-conductivity polymers are very sought after for applications in various thermal management systems. Although improving crystallinity is a common way for increasing the thermal conductivity (k) of polymers, it has very limited capacity when the crystallinity is already high. In this work, by heat-stretching a highly crystalline microfiber, a significant k enhancement is observed. More interestingly, it coincides with a reduction in crystallinity. The sample is a Spectra S-900 ultrahigh-molecular-weight polyethylene (UHMW-PE) microfiber of 92% crystallinity and high degree of orientation. The optimum stretching condition is 131.5 °C, with a strain rate of 0.0129 s-1 to a low strain ratio (∼6.6) followed by air quenching. The k enhancement is from 21 to 51 W/(m·K), the highest value for UHMW-PE microfibers reported to date. X-ray diffraction study finds that the crystallinity reduces to 83% after stretching, whereas the crystallite size and crystallite orientation are not changed. Cryogenic thermal characterization shows a reduced level of phonon-defect scattering near 30 K. Polarization Raman spectroscopy finds enhanced alignment of amorphous chains, which could be the main reason for the k enhancement. A possible relocation of amorphous phase is also discussed and indirectly supported by a bending test.

Body armour materials: from steel to contemporary biomimetic systems

The history of armour is as old as evolution of mankind; indeed it is an intrinsic instinct of humanity to protect themselves from critical environment as well as other human in the battlefield setting.

Morphological differences in semicrystalline polymers: Implications for local dynamics and chain diffusion

Morphological differences in semicrystalline polymers due to different crystallization conditions have implications for the chain motion. The local dynamics in the noncrystalline regions of solution-crystallized linear polyethylene is lower than in a melt-crystallized sample, but the opposite is observed for chain diffusion between noncrystalline and crystalline regions. The activation enthalpy for chain diffusion, however, is the same, indicating that entropic differences in the noncrystalline regions strongly influence the chain diffusion of the same polymer in different morphologies.