Rice bran lipase catalyzed esterification of palm oil fatty acid distillate and glycerol in organic solvent

Exploiting the Complementary Potential of Rice Bran Oil as a Low-Cost Raw Material for Bioenergy Production

Rice is one of the most consumed cereals in the world. From rice processing, rice bran is obtained, and only a part of this by-product is effectively used. Rice bran oil can be obtained and used as an alternative feedstock for biodiesel production, although few studies exist to support its exploitation. In addition, pretreatment is required to reduce its acidity and allow for its integration in the conventional industrial process. This work evaluated two pretreatment processes aiming to reduce the free fatty acid (FFA) content of rice bran oil by employing an acid-catalyzed process and a biocatalyzed process. The results allowed us to assess the efficiency and effectiveness of both pretreatments. For that purpose, acid (45, 55 and 65 °C, using H2SO4 concentrations of 2 wt.% or 4 wt.% and a methanol:oil molar ratio of 9:1) and enzymatic FFA conversion (35 °C using a 6:1 methanol:oil molar ratio and 5 wt.% of Thermomyces lanuginosus) were evaluated using rice bran oil with an acid value around 47 mg KOH.g−1, and the reaction kinetics were assessed. Acid esterification enabled a 92% acidity reduction (65 °C, 4 wt.% of catalyst) after 8 h, with the final product presenting an acid value of 3.7 mg KOH.g−1 and a biodiesel purity of 42 wt.%. The enzymatic process allowed an acidity reduction of 82%, resulting in a product with an acid value of 7.0 mg KOH.g−1; however, after 24 h, the biodiesel purity was 87 wt.% (almost a two-fold increase compared to that obtained in the homogeneous process), revealing the conversion of both free fatty acids and glycerides. The study of the reaction kinetics of the homogeneous (acid) esterification showed that, for temperatures > 45 °C, the constant rate increased with temperature. A higher constant rate was obtained for the temperature of 55 °C using 4 wt.% of catalyst (k′ = 0.13 min−1). For the heterogeneous (enzymatic) esterification, the constant rate obtained was lower (k′ = 0.028 min−1), as expected. The study revealed the technical viability of the esterification pretreatment of rice bran oil and the important parameters concerning the performance of the pretreatment solutions. Finally, the enzymatic process should be further explored, aiming to develop more ecofriendly processes (water and energy savings) to produce biodiesel from oils with a high acidity (low-cost raw materials).

Recombinant Lipases and Phospholipases and Their Use as Biocatalysts for Industrial Applications

Lipases and phospholipases are interfacial enzymes that hydrolyze hydrophobic ester linkages of triacylglycerols and phospholipids, respectively. In addition to their role as esterases, these enzymes catalyze a plethora of other reactions; indeed, lipases also catalyze esterification, transesterification and interesterification reactions, and phospholipases also show acyltransferase, transacylase and transphosphatidylation activities. Thus, lipases and phospholipases represent versatile biocatalysts that are widely used in various industrial applications, such as for biodiesels, food, nutraceuticals, oil degumming and detergents; minor applications also include bioremediation, agriculture, cosmetics, leather and paper industries. These enzymes are ubiquitous in most living organisms, across animals, plants, yeasts, fungi and bacteria. For their greater availability and their ease of production, microbial lipases and phospholipases are preferred to those derived from animals and plants. Nevertheless, traditional purification strategies from microbe cultures have a number of disadvantages, which include non-reproducibility and low yields. Moreover, native microbial enzymes are not always suitable for biocatalytic processes. The development of molecular techniques for the production of recombinant heterologous proteins in a host system has overcome these constraints, as this allows high-level protein expression and production of new redesigned enzymes with improved catalytic properties. These can meet the requirements of specific industrial process better than the native enzymes. The purpose of this review is to give an overview of the structural and functional features of lipases and phospholipases, to describe the recent advances in optimization of the production of recombinant lipases and phospholipases, and to summarize the information available relating to their major applications in industrial processes.