Annealing-induced rheological and electric resistance variations in carbon black-filled polymer melts

Effect of grafted graphene nanosheets on morphology evolution and conductive behavior of poly(methyl methacrylate)/poly(styrene-co-acrylonitrile) blends during isothermal annealing

A facile method was developed for directly grafting poly(methyl methacrylate) (PMMA) to graphene oxide (GO) without surface modification, with the resultant insulating PMMA-g-GO nanosheets further reduced in situ to give conductive grafted reduced graphene oxide (RGO) nanosheets. The effect of PMMA-g-RGO nanosheets on the morphological evolution and conductive behavior of partially miscible blends of poly(methyl methacrylate)/poly (styrene-co-acrylonitrile) (PMMA/SAN) upon annealing above their phase-separation temperature was investigated using phase-contrast microscopy (PCM) with a real-time online digital picoammeter. With phase separation of the blend matrix, the well-dispersed PMMA-g-RGO nanosheets in the homogeneous matrix preferentially migrated to the SAN-rich phase and showed remarkably little aggregation. Surface grafting of PMMA-g-RGO might inhibit the aggregation of nanosheets in the blend matrix and weaken the retardation effect of nanosheets on the morphology evolution of the blend matrix. Furthermore, the percolation behavior of dynamic resistivity for ternary nanocomposites was attributed to the formation of a PMMA-g-RGO conductive network in the SAN-rich phase. The activation energy of conductive pathway formation was closer to the activation energy of flow for PMMA than that of SAN.

The activation energy of conductive pathway formation for PMMA/SAN/PMMA-g-RGO nanocomposites is close to that of flow for PMMA, indicating that DC percolation is mainly related to the mobility of grafted PMMA chains, rather than that of SAN chains.

Effect of multi-walled carbon nanotubes on the morphology evolution, conductivity and rheological behaviors of poly(methyl methacrylate)/poly(styrene-co-acrylonitrile) blends during isothermal annealing

MWNTs migrate and aggregate in SAN-rich phase to form the double percolated structure with thermal-induced phase separation of blend matrix.

Styrene-butadiene-styrene copolymer compatibilized carbon black/polypropylene/polystyrene composites with tunable morphology, electrical conduction and rheological stabilities

We report a facile kinetic strategy in combination with styrene-butadiene-styrene (SBS) copolymer compatibilizers for preparing carbon black (CB) filled immiscible polypropylene (PP)/polystyrene (PS) (1/1) blends with finely tuned morphologies and show the important role of location and migration of CB nanoparticles in determining the electrical conductivity and rheological behaviour of the composites. A novel method of mixing a SBS/CB (5/3) masterbatch with the polymers allowed producing composites with CB aggregates dispersed partially in the unfavorable PP phase and partially in the PP side of the interface to exhibit diverse phase connectivity and electrical conductivity depending on the compounding sequences. A cocontinuous morphology with CB enrichment along the interface was formed in the composite prepared by mixing the SBS/CB masterbatch with the premixed PP/PS blend, giving rise to a highest electrical conductivity and dynamic moduli at low frequencies. On the other hand, mixing the masterbatch with one and then with another polymer yielded droplet (PS)-in-matrix (filled PP) composites. The composites underwent phase coalescence and CB redistribution accompanied by marked dynamic electrical conduction and modulus percolations as a function of time during thermal annealing at 180 °C. The composites with the initial droplet-in-matrix morphology progressed anomalously into the cocontinuous morphology, reflecting a common mechanism being fairly nonspecific for understanding the processing of filled multicomponent composites with tailored performances of general concern.