Effect of sulfonated 3-pentadecyl phenyl acrylate as surfmer in the emulsion polymerization of styrene: synthesis and polymer properties

Copolymerization of Styrene and Pentadecylphenylmethacrylate (PDPMA): Synthesis, Characterization, Thermomechanical and Adhesion Properties

The copolymerization of styrene (St) with a bioderived monomer, pentadecylphenyl methacrylate (PDPMA), via atom transfer radical polymerization (ATRP) was studied in this work. The copolymerization reactivity ratio was calculated using the composition data obtained from ¹H NMR spectroscopy, applying Kelen-Tudos and Finemann-Ross methods. The reactivity ratio of styrene (r₁ = 0.93) and PDPMA (r₂ = 0.05) suggested random copolymerization of the two monomers with alternation. The copolymerization conversion increased with increasing PDPMA concentration of the feed, upto 70 wt % PDPMA, but decreased thereafter. The molecular weight determined by gel permeation chromatography was lower than the theoretical values and the polydispersity increased from 1.32 to 2.19, with increasing PDPMA content in the feed. The influence of styrene content on the glass transition and thermal decomposition behavior of the copolymers was studied by differential scanning calorimetry (DSC) and thermogravimetric analysis, respectively. Morphological characterization by transmission electron microscopy (TEM) revealed a phase separated soft core-hard shell type structure. The complex viscosity and adhesion properties like peel strength and lap shear strength of the copolymer on different substrates increased with increasing styrene content.

Active Ester Containing Surfmer for One-Stage Polymer Nanoparticle Surface Functionalization in Mini-Emulsion Polymerization

Functional surface active monomers (surfmers) are molecules that combine the functionalities of surface activity, polymerizability, and reactive groups. This study presents an improved pathway for the synthesis of the active ester containing surfmer p-(11-acrylamido)undecanoyloxyphenyl dimethylsulfonium methyl sulfate (AUPDS). Further, the preparation of poly(methyl methacrylate) and polystyrene nanoparticles (NPs) by mini-emulsion polymerization using AUPDS is investigated, leading to NPs with active ester groups on their surface. By systematically varying reaction parameters and reagent concentrations, it was found that AUPDS feed concentrations between 2⁻4 mol% yielded narrowly distributed and stable spherical particles with average sizes between 83 and 134 nm for non-cross-linked NPs, and up to 163 nm for cross-linked NPs. By basic hydrolysis of the active ester groups in aqueous dispersion, the positive ζ-potential (ZP) was converted into a negative ZP and charge quantities determined by polyelectrolyte titrations before and after hydrolysis were in the same range, indicating that the active ester groups were indeed accessible in aqueous suspension. Increasing cross-linker amounts over 10 mol% also led to a decrease of ZP of NPs, probably due to internalization of the AUPDS during polymerization. In conclusion, by using optimized reaction conditions, it is possible to prepare active ester functionalized NPs in one stage using AUPDS as a surfmer in mini-emulsion polymerization.