1
|
Sudhakar MP, Maurya R, Mehariya S, Karthikeyan OP, Dharani G, Arunkumar K, Pereda SV, Hernández-González MC, Buschmann AH, Pugazhendhi A. Feasibility of bioplastic production using micro- and macroalgae- A review. ENVIRONMENTAL RESEARCH 2024; 240:117465. [PMID: 37879387 DOI: 10.1016/j.envres.2023.117465] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/20/2023] [Revised: 10/03/2023] [Accepted: 10/20/2023] [Indexed: 10/27/2023]
Abstract
Plastic disposal and their degraded products in the environment are global concern due to its adverse effects and persistence in nature. To overcome plastic pollution and its impacts on environment, a sustainable bioplastic production using renewable feedstock's, such as algae, are envisioned. In this review, the production of polymer precursors such as polylactic acid, polyhydroxybutyrates, polyhydroxyalkanoates, agar, carrageenan and alginate from microalgae and macroalgae through direct conversion and fermentation routes are summarized and discussed. The direct conversion of algal biopolymers without any bioprocess (whole algal biomass used emphasizing zero waste discharge concept) favours economic feasibility. Whereas indirect method uses conversion of algal polymers to monomers after pretreatment followed by bioplastic precursor production by fermentation are emphasized. This review paper also outlines the current state of technological developments in the field of algae-based bioplastic, both in industry and in research, and highlights the creation of novel solutions for green bioplastic production employing algal polymers. Finally, the cost economics of the bioplastic production using algal biopolymers are clearly mentioned with future directions of next level bioplastic production. In this review study, the cost estimation was given at laboratory level bioplastic production using casting methods. Further development of bioplastics at pilot scale level may give clear economic feasibility of production at industry. Here, in this review, we emphasized the overview of algal biopolymers for different bioplastic product development and its economic value and also current industries involved in bioplastic production.
Collapse
Affiliation(s)
- Muthiyal Prabakaran Sudhakar
- Marine Biopolymers & Advanced Bioactive Materials Research Lab, Department of Prosthodontics, Saveetha Dental College and Hospitals, Saveetha Institute of Medical and Technical Sciences (SIMATS), Saveetha University, Chennai, 600 077, Tamil Nadu, India; Marine Biotechnology Division, Ocean Science and Technology for Islands, National Institute of Ocean Technology, Ministry of Earth Sciences, Govt. of India, Pallikaranai, Chennai, 600100, Tamil Nadu, India.
| | - Rahulkumar Maurya
- Coastal Algae Cultivation, Microbial Biofuels & Biochemicals, Advanced Biofuels Division, The Energy and Resources Institute, Navi Mumbai, 400 708, India
| | | | - Obulisamy Parthiba Karthikeyan
- Department of Engineering Technology, College of Technology, University of Houston, Houston, TX, USA; Institute of Bioresource and Agriculture, Hong Kong Baptist University, Kowloon Tong, Hong Kong, SAR, China; Department of Civil and Environmental Engineering, South Dakota School of Mines and Technology, Rapid City, SD, USA
| | - Gopal Dharani
- Marine Biotechnology Division, Ocean Science and Technology for Islands, National Institute of Ocean Technology, Ministry of Earth Sciences, Govt. of India, Pallikaranai, Chennai, 600100, Tamil Nadu, India
| | - Kulanthiyesu Arunkumar
- Microalgae Group-Phycoscience Laboratory, Department of Plant Science, School of Biological Sciences, Central University of Kerala, Periye, 671 320, Kasaragod, Kerala, India
| | - Sandra V Pereda
- Centro i-mar, CeBiB and Núcleo Milenio MASH, Universidad de Los Lagos, 5480000, Puerto Montt, Región de Los Lagos, Chile
| | - María C Hernández-González
- Centro i-mar, CeBiB and Núcleo Milenio MASH, Universidad de Los Lagos, 5480000, Puerto Montt, Región de Los Lagos, Chile
| | - Alejandro H Buschmann
- Centro i-mar, CeBiB and Núcleo Milenio MASH, Universidad de Los Lagos, 5480000, Puerto Montt, Región de Los Lagos, Chile
| | - Arivalagan Pugazhendhi
- School of Engineering, Lebanese American University, Byblos, Lebanon; Centre for Herbal Pharmacology and Environmental Sustainability, Chettinad Hospital and Research Institute, Chettinad Academy of Research and Education, Kelambakkam, 603103, Tamil Nadu, India.
| |
Collapse
|
2
|
Kant Bhatia S, Ahuja V, Chandel N, Gurav R, Kant Bhatia R, Govarthanan M, Kumar Tyagi V, Kumar V, Pugazendhi A, Rajesh Banu J, Yang YH. Advances in algal biomass pretreatment and its valorisation into biochemical and bioenergy by the microbial processes. BIORESOURCE TECHNOLOGY 2022; 358:127437. [PMID: 35680087 DOI: 10.1016/j.biortech.2022.127437] [Citation(s) in RCA: 18] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/26/2022] [Revised: 06/03/2022] [Accepted: 06/04/2022] [Indexed: 06/15/2023]
Abstract
Urbanization and pollution are the major issues of the current time own to the exhaustive consumption of fossil fuels which have a detrimental effect on the nation's economies and air quality due to greenhouse gas (GHG) emissions and shortage of energy reserves. Algae, an autotrophic organism provides a green substitute for energy as well as commercial products. Algal extracts become an efficient source for bioactive compounds having anti-microbial, anti-oxidative, anti-inflammatory, and anti-cancerous potential. Besides the conventional approach, residual biomass from any algal-based process might act as a renewable substrate for fermentation. Likewise, lignocellulosic biomass, algal biomass can also be processed for sugar recovery by different pre-treatment strategies like acid and alkali hydrolysis, microwave, ionic liquid, and ammonia fiber explosion, etc. Residual algal biomass hydrolysate can be used as a feedstock to produce bioenergy (biohydrogen, biogas, methane) and biochemicals (organic acids, polyhydroxyalkanoates) via microbial fermentation.
Collapse
Affiliation(s)
- Shashi Kant Bhatia
- Department of Biological Engineering, College of Engineering, Konkuk University, Seoul 05029, Republic of Korea; Institute for Ubiquitous Information Technology and Applications, Seoul 05029, Republic of Korea
| | - Vishal Ahuja
- Department of Biotechnology, Himachal Pradesh University, Shimla 171005, India
| | - Neha Chandel
- School of Medical and Allied Sciences, GD Goenka University, Gurugram 122103, Haryana, India
| | - Ranjit Gurav
- Department of Biological Engineering, College of Engineering, Konkuk University, Seoul 05029, Republic of Korea
| | - Ravi Kant Bhatia
- Department of Biotechnology, Himachal Pradesh University, Shimla 171005, India
| | - Muthusamy Govarthanan
- Department of Environmental Engineering, Kyungpook National University, Daegu 41566, Republic of Korea
| | - Vinay Kumar Tyagi
- Environmental Hydrology Division National Institute of Hydrology (NIH), Roorkee 247667, Uttarakhand, India
| | - Vinod Kumar
- Centre for Climate and Environmental Protection, School of Water, Energy and Environment, Cranfield University, Cranfield MK43 0AL, UK
| | - Arivalagan Pugazendhi
- Emerging Materials for Energy and Environmental Applications Research Group, School of Engineering and Technology, Van Lang University, Ho Chi Minh City, Vietnam
| | - J Rajesh Banu
- Department of Life Sciences, Central University of Tamil Nadu, Neelakudi, Thiruvarur 610005, India
| | - Yung-Hun Yang
- Department of Biological Engineering, College of Engineering, Konkuk University, Seoul 05029, Republic of Korea; Institute for Ubiquitous Information Technology and Applications, Seoul 05029, Republic of Korea.
| |
Collapse
|
3
|
Pérez-Alva A, MacIntosh A, Baigts-Allende D, García-Torres R, Ramírez-Rodrigues M. Fermentation of algae to enhance their bioactive activity: A review. ALGAL RES 2022. [DOI: 10.1016/j.algal.2022.102684] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/17/2023]
|
4
|
Zhou Y, Liu L, Li M, Hu C. Algal biomass valorisation to high-value chemicals and bioproducts: Recent advances, opportunities and challenges. BIORESOURCE TECHNOLOGY 2022; 344:126371. [PMID: 34838628 DOI: 10.1016/j.biortech.2021.126371] [Citation(s) in RCA: 20] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/03/2021] [Revised: 11/12/2021] [Accepted: 11/13/2021] [Indexed: 06/13/2023]
Abstract
Algae are considered promising biomass resources for biofuel production. However, some arguments doubt the economical and energetical feasibility of algal cultivation, harvesting, and conversion processes. Beyond biofuel, value-added bioproducts can be generated via algae conversion, which would enhance the economic feasibility of algal biorefineries. This review primarily focuses on valuable chemical and bioproduct production from algae. The methods for effective recovery of valuable algae components, and their applications are summarized. The potential routes for the conversion of lipids, carbohydrates, and proteins to valuable chemicals and bioproducts are assessed from recent studies. In addition, this review proposes the following challenges for future algal biorefineries: (1) utilization of naturally grown algae instead of cultivated algae; (2) fractionation of algae to individual components towards high-selectivity products; (3) avoidance of humin formation from algal carbohydrate conversion; (4) development of strategies for algal protein utilisation; and (5) development of efficient processes for commercialization and industrialization.
Collapse
Affiliation(s)
- Yingdong Zhou
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, PR China
| | - Li Liu
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, PR China
| | - Mingyu Li
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, PR China
| | - Changwei Hu
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, PR China.
| |
Collapse
|
5
|
Siva Sankari M, Vivekanandhan S, Misra M, Mohanty AK. Oil Cakes as Sustainable Agro‐Industrial Feedstock for Biocarbon Materials. CHEMBIOENG REVIEWS 2021. [DOI: 10.1002/cben.202100025] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
- M. Siva Sankari
- V. H. N. S. N. College (Autonomous) Virudhunagar Sustainable Materials and Nanotechnology Lab (SMNL), Department of Physics 626 001 Tamil Nadu India
| | - S. Vivekanandhan
- V. H. N. S. N. College (Autonomous) Virudhunagar Sustainable Materials and Nanotechnology Lab (SMNL), Department of Physics 626 001 Tamil Nadu India
| | - M. Misra
- University of Guelph, Crop Science Building Bioproducts Discovery and Development Centre (BDDC), Department of Plant Agriculture 117 Reynolds Walk N1G 1Y4 Guelph Ontario Canada
- University of Guelph, Thornbrough Building School of Engineering 80 South Ring Road E N1G 1Y4 Guelph, Ontario Canada
| | - A. K. Mohanty
- University of Guelph, Crop Science Building Bioproducts Discovery and Development Centre (BDDC), Department of Plant Agriculture 117 Reynolds Walk N1G 1Y4 Guelph Ontario Canada
- University of Guelph, Thornbrough Building School of Engineering 80 South Ring Road E N1G 1Y4 Guelph, Ontario Canada
| |
Collapse
|
6
|
Tarraran L, Mazzoli R. Alternative strategies for lignocellulose fermentation through lactic acid bacteria: the state of the art and perspectives. FEMS Microbiol Lett 2019; 365:4995910. [PMID: 30007320 DOI: 10.1093/femsle/fny126] [Citation(s) in RCA: 44] [Impact Index Per Article: 8.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/22/2018] [Accepted: 05/11/2018] [Indexed: 12/22/2022] Open
Abstract
Lactic acid bacteria (LAB) have a long history in industrial processes as food starters and biocontrol agents, and also as producers of high-value compounds. Lactic acid, their main product, is among the most requested chemicals because of its multiple applications, including the synthesis of biodegradable plastic polymers. Moreover, LAB are attractive candidates for the production of ethanol, polyhydroalkanoates, sweeteners and exopolysaccharides. LAB generally have complex nutritional requirements. Furthermore, they cannot directly ferment inexpensive feedstocks such as lignocellulose. This significantly increases the cost of LAB fermentation and hinders its application in the production of high volumes of low-cost chemicals. Different strategies have been explored to extend LAB fermentation to lignocellulosic biomass. Fermentation of lignocellulose hydrolysates by LAB has been frequently reported and is the most mature technology. However, current economic constraints of this strategy have driven research for alternative approaches. Co-cultivation of LAB with native cellulolytic microorganisms may reduce the high cost of exogenous cellulase supplementation. Special attention is given in this review to the construction of recombinant cellulolytic LAB by metabolic engineering, which may generate strains able to directly ferment plant biomass. The state of the art of these strategies is illustrated along with perspectives of their applications to industrial second generation biorefinery processes.
Collapse
Affiliation(s)
- Loredana Tarraran
- Structural and Functional Biochemistry, Laboratory of Proteomics and Metabolic Engineering of Prokaryotes, Department of Life Sciences and Systems Biology, University of Turin, Via Accademia Albertina 13, 10123 Torino, Italy
| | - Roberto Mazzoli
- Structural and Functional Biochemistry, Laboratory of Proteomics and Metabolic Engineering of Prokaryotes, Department of Life Sciences and Systems Biology, University of Turin, Via Accademia Albertina 13, 10123 Torino, Italy
| |
Collapse
|
7
|
Catalytic Processes from Biomass-Derived Hexoses and Pentoses: A Recent Literature Overview. Catalysts 2018. [DOI: 10.3390/catal8120637] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023] Open
Abstract
Biomass is a plentiful renewable source of energy, food, feed and chemicals. It fixes about 1–2% of the solar energy received by the Earth through photosynthesis in both terrestrial and aquatic plants like macro- and microalgae. As fossil resources deplete, biomass appears a good complement and eventually a good substitute feedstock, but still needs the development of relatively new catalytic processes. For this purpose, catalytic transformations, whether alone or combined with thermal ones and separation operations, have been under study in recent years. Catalytic biorefineries are based on dehydration-hydrations, hydrogenations, oxidations, epimerizations, isomerizations, aldol condensations and other reactions to obtain a plethora of chemicals, including alcohols, ketones, furans and acids, as well as materials such as polycarbonates. Nevertheless, there is still a need for higher selectivity, stability, and regenerability of catalysts and of process intensification by a wise combination of operations, either in-series or combined (one-pot), to reach economic feasibility. Here we present a literature survey of the latest developments for obtaining value-added products using hexoses and pentoses derived from lignocellulosic material, as well as algae as a source of carbohydrates for subsequent transformations.
Collapse
|
8
|
Hatti-Kaul R, Chen L, Dishisha T, Enshasy HE. Lactic acid bacteria: from starter cultures to producers of chemicals. FEMS Microbiol Lett 2018; 365:5087731. [DOI: 10.1093/femsle/fny213] [Citation(s) in RCA: 87] [Impact Index Per Article: 14.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2018] [Accepted: 08/29/2018] [Indexed: 12/26/2022] Open
Affiliation(s)
- Rajni Hatti-Kaul
- Biotechnology, Center for Chemistry and Chemical Engineering, Lund University, Box 124, SE-221 00 Lund, Sweden
| | - Lu Chen
- Biotechnology, Center for Chemistry and Chemical Engineering, Lund University, Box 124, SE-221 00 Lund, Sweden
| | - Tarek Dishisha
- Department of Microbiology and Immunology, Faculty of Pharmacy, Beni-Suef University, 62511 Beni-Suef, Egypt
| | - Hesham El Enshasy
- Institute of Bioproduct Development (IBD), Universiti Teknologi Malaysia (UTM), 81 310 Skudai, Johor, Malaysia
- City of Scientific Research and Technology Applications, New Burg Al Arab, Alexandria, Egypt
| |
Collapse
|
9
|
Alves de Oliveira R, Komesu A, Vaz Rossell CE, Maciel Filho R. Challenges and opportunities in lactic acid bioprocess design—From economic to production aspects. Biochem Eng J 2018. [DOI: 10.1016/j.bej.2018.03.003] [Citation(s) in RCA: 161] [Impact Index Per Article: 26.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
|
10
|
Xin Y, Guo T, Mu Y, Kong J. Coupling the recombineering to Cre-lox system enables simplified large-scale genome deletion in Lactobacillus casei. Microb Cell Fact 2018; 17:21. [PMID: 29433512 PMCID: PMC5808424 DOI: 10.1186/s12934-018-0872-4] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/14/2017] [Accepted: 02/09/2018] [Indexed: 12/22/2022] Open
Abstract
Background Lactobacillus casei is widely used in the dairy and pharmaceutical industries and a promising candidate for use as cell factories. Recently, genome sequencing and functional genomics provide the possibility for reducing L. casei genome. However, it was still limited by the inefficient and laborious genome deletion methods. Results Here, we proposed a genome minimization strategy based on LCABL_13040-50-60 recombineering and Cre-lox site-specific recombination system in L. casei. The LCABL_13040-50-60 recombineering system was used to introduce two lox sites (lox66 and lox71) into 5′ and 3′ ends of the targeted region. Subsequently, the targeted region was excised by Cre recombinase. The robustness of the strategy was demonstrated by single-deletion of a nonessential ~ 39.3 kb or an important ~ 12.8 kb region and simultaneous deletion of two non-continuous genome regions (5.2 and 6.6 kb) with 100% efficiency. Furthermore, a cyclical application of this strategy generated a double-deletion mutant of which 1.68% of the chromosome was sequentially excised. Moreover, biological features (including growth rate, electroporation efficiency, cell morphology or heterologous protein productivity) of these mutants were characterized. Conclusions To our knowledge, this strategy is the first instance of sequential deletion of large-scale genome regions in L. casei. We expected this efficient and inexpensive tool can help for rapid genome streamlining and generation restructured L. casei strains used as cell factories. Electronic supplementary material The online version of this article (10.1186/s12934-018-0872-4) contains supplementary material, which is available to authorized users.
Collapse
Affiliation(s)
- Yongping Xin
- State Key Laboratory of Microbial Technology, Shandong University, 27 Shanda Nanlu, Jinan, 250100, People's Republic of China
| | - Tingting Guo
- State Key Laboratory of Microbial Technology, Shandong University, 27 Shanda Nanlu, Jinan, 250100, People's Republic of China
| | - Yingli Mu
- State Key Laboratory of Microbial Technology, Shandong University, 27 Shanda Nanlu, Jinan, 250100, People's Republic of China
| | - Jian Kong
- State Key Laboratory of Microbial Technology, Shandong University, 27 Shanda Nanlu, Jinan, 250100, People's Republic of China.
| |
Collapse
|
11
|
Bosma EF, Forster J, Nielsen AT. Lactobacilli and pediococci as versatile cell factories - Evaluation of strain properties and genetic tools. Biotechnol Adv 2017; 35:419-442. [PMID: 28396124 DOI: 10.1016/j.biotechadv.2017.04.002] [Citation(s) in RCA: 45] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2017] [Revised: 03/29/2017] [Accepted: 04/03/2017] [Indexed: 12/14/2022]
Abstract
This review discusses opportunities and bottlenecks for cell factory development of Lactic Acid Bacteria (LAB), with an emphasis on lactobacilli and pediococci, their metabolism and genetic tools. In order to enable economically feasible bio-based production of chemicals and fuels in a biorefinery, the choice of product, substrate and production organism is important. Currently, the most frequently used production hosts include Escherichia coli and Saccharomyces cerevisiae, but promising examples are available of alternative hosts such as LAB. Particularly lactobacilli and pediococci can offer benefits such as thermotolerance, an extended substrate range and increased tolerance to stresses such as low pH or high alcohol concentrations. This review will evaluate the properties and metabolism of these organisms, and provide an overview of their current biotechnological applications and metabolic engineering. We substantiate the review by including experimental results from screening various lactobacilli and pediococci for transformability, growth temperature range and ability to grow under biotechnologically relevant stress conditions. Since availability of efficient genetic engineering tools is a crucial prerequisite for industrial strain development, genetic tool development is extensively discussed. A range of genetic tools exist for Lactococcus lactis, but for other species of LAB like lactobacilli and pediococci such tools are less well developed. Whereas lactobacilli and pediococci have a long history of use in food and beverage fermentation, their use as platform organisms for production purposes is rather new. By harnessing their properties such as thermotolerance and stress resistance, and by using emerging high-throughput genetic tools, these organisms are very promising as versatile cell factories for biorefinery applications.
Collapse
Affiliation(s)
- Elleke F Bosma
- The Novo Nordisk Foundation Center for Biosustainability, Technical University of Denmark, Kemitorvet B220, 2800 Kgs. Lyngby, Denmark
| | - Jochen Forster
- The Novo Nordisk Foundation Center for Biosustainability, Technical University of Denmark, Kemitorvet B220, 2800 Kgs. Lyngby, Denmark
| | - Alex Toftgaard Nielsen
- The Novo Nordisk Foundation Center for Biosustainability, Technical University of Denmark, Kemitorvet B220, 2800 Kgs. Lyngby, Denmark.
| |
Collapse
|