Influence of wettability and surface design on the adhesion of terrestrial cyanobacteria to additive manufactured biocarriers

Optimizing Luminous Transmittance of a Three-Dimensional-Printed Fixed Bed Photobioreactor

The development of innovative production processes and the optimization of photobioreactors play an important role in generating industrial competitive production technologies for phototrophic biofilms. With emerse photobioreactors a technology was introduced that allowed efficient surface attached cultivation of terrestrial cyanobacteria. However, the productivity of emerse photobioreactors depends on the available cultivation surface. By the implementation of biocarriers to the bioreactor volume, the cultivation surface can be increased which potentially improves productivity and thus the production of valuable compounds. To investigate the surface attached cultivation on biocarriers new photobioreactors need to be developed. Additive manufacturing (AM) offers new opportunities for the design of photobioreactors but producing the needed transparent parts can be challenging using AM techniques. In this study an emerse fixed bed photobioreactor was designed for the use of biocarriers and manufactured using different AM processes. To validate the suitability of the photobioreactor for phototrophic cultivation, the optical properties of three-dimensional (3D)-printed transparent parts and postprocessing techniques to improve luminous transmittance of the components were investigated. We found that stereolithography 3D printing can produce parts with a high luminous transmittance of over 85% and that optimal postprocessing by sanding and clear coating improved the clarity and transmittance to more than 90%. Using the design freedom of AM resulted in a bioreactor with reduced part count and improved handling. In summary, we found that modern 3D-printing technologies and materials are suitable for the manufacturing of functional photobioreactor prototypes.

Enhanced bio-affinity of magnetic QD-P(St-GMA)@Fe3O4 micro-particles via surface-quaternized modification

In this work, a kind of bio-carrier quaternized-polystyrene-polyglycidyl methacrylate@Fe₃O₄ (QD-P(St-GMA)@Fe₃O₄, QD-PSGF) micro-particles was successfully prepared by modifying PSGF micro-particles through a hydrothermal method. The quaternary ammonium group and surface structure of QD-PSGF were confirmed through several characterization methods. We directly verified the efficacy of the quaternary ammonium group in promoting microbial activity due to QD-PSGF being synthesized by a hydrothermal method without changing the surface topography and pore. The bio-affinity of QD-PSGF microspheres was evaluated by bacterial adhesion and anaerobic digestion experiments. The results showed that a little quaternary ammonium group can increase bacterial adhesion by about 2-3 times and methane production by 40%. The novel developed QD-PSGF micro-particles can be a promising material as a biofilm carrier for bio-application.