Nafion/TiO2 hybrid membrane fabricated via hydrothermal method for vanadium redox battery

TiO2 Containing Hybrid Composite Polymer Membranes for Vanadium Redox Flow Batteries

In recent years, vanadium redox flow batteries (VRFB) have captured immense attraction in electrochemical energy storage systems due to their long cycle life, flexibility, high-energy efficiency, time, and reliability. In VRFB, polymer membranes play a significant role in transporting protons for current transmission and act as barriers between positive and negative electrodes/electrolytes. Commercial polymer membranes (such as Nafion) are the widely used IEM in VRFBs due to their outstanding chemical stability and proton conductivity. However, the membrane cost and increased vanadium ions permeability limit its commercial application. Therefore, various modified perfluorinated and non-perfluorinated membranes have been developed. This comprehensive review primarily focuses on recent developments of hybrid polymer composite membranes with inorganic TiO₂ nanofillers for VRFB applications. Hence, various fabrications are performed in the membrane with TiO₂ to alter their physicochemical properties for attaining perfect IEM. Additionally, embedding the -SO₃H groups by sulfonation on the nanofiller surface enhances membrane proton conductivity and mechanical strength. Incorporating TiO₂ and modified TiO₂ (sTiO₂, and organic silica modified TiO₂) into Nafion and other non-perfluorinated membranes (sPEEK and sPI) has effectively influenced the polymer membrane properties for better VRFB performances. This review provides an overall spotlight on the impact of TiO₂-based nanofillers in polymer matrix for VRFB applications.

Polytetrafluoroethylene Modified Nafion Membranes by Magnetron Sputtering for Vanadium Redox Flow Batteries

Commercial Nafion membranes have been widely used for vanadium redox flow batteries (VRFB) but with relatively low ion selectivity. A chemical method is commonly employed to modify the organic membranes, whereas physical approaches are rarely reported in view of less compatibility with the organic species. In this study, an ultrathin polytetrafluoroethylene (PTFE) film of less than 30 nm is deposited onto the Nafion substrates by radio frequency magnetron sputtering to form PTFE@Nafion composite membranes. The PTFE layer of hydrophobic and inert feature enhances the dimensional stability and the ion selectivity of the Nafion membranes. The VRFB single cell with an optimized composite membrane exhibits a better self-discharge property than that of the Nafion 212 (i.e., 201.2 vs. 18.6 h), due to a higher ion selectivity (i.e., 21.191 × 104 vs. 11.054 × 104 S min cm–3). The composite membranes also show better discharge capacity retention than the Nafion 212 over the entire 100 cycles. The results indicate that the magnetron sputtering is an alternative and feasible route to tailor the organic membranes via surface modification and functionalization.

Systematic in situ hydration neutron reflectometry study on Nafion thin films

Nafion thin films continuously form an increasing number of lamellae layers (high Q peak) near a substrate surface with increasing hydration content, as opposed to exhibiting a phase transition like change.

Polymer Membranes for All-Vanadium Redox Flow Batteries: A Review

Redox flow batteries such as the all-vanadium redox flow battery (VRFB) are a technical solution for storing fluctuating renewable energies on a large scale. The optimization of cells regarding performance, cycle stability as well as cost reduction are the main areas of research which aim to enable more environmentally friendly energy conversion, especially for stationary applications. As a critical component of the electrochemical cell, the membrane influences battery performance, cycle stability, initial investment and maintenance costs. This review provides an overview about flow-battery targeted membranes in the past years (1995-2020). More than 200 membrane samples are sorted into fluoro-carbons, hydro-carbons or N-heterocycles according to the basic polymer used. Furthermore, the common description in membrane technology regarding the membrane structure is applied, whereby the samples are categorized as dense homogeneous, dense heterogeneous, symmetrical or asymmetrically porous. Moreover, these properties as well as the efficiencies achieved from VRFB cycling tests are discussed, e.g., membrane samples of fluoro-carbons, hydro-carbons and N-heterocycles as a function of current density. Membrane properties taken into consideration include membrane thickness, ion-exchange capacity, water uptake and vanadium-ion diffusion. The data on cycle stability and costs of commercial membranes, as well as membrane developments, are compared. Overall, this investigation shows that dense anion-exchange membranes (AEM) and N-heterocycle-based membranes, especially poly(benzimidazole) (PBI) membranes, are suitable for VRFB requiring low self-discharge. Symmetric and asymmetric porous membranes, as well as cation-exchange membranes (CEM) enable VRFB operation at high current densities. Amphoteric ion-exchange membranes (AIEM) and dense heterogeneous CEM are the choice for operation mode with the highest energy efficiency.

Stable and Highly Ion-Selective Membrane Made from Cellulose Nanocrystals for Aqueous Redox Flow Batteries

The design of chemically stable ion-exchange membranes with high selectivity for applications in an aqueous redox flow battery (RFB) at high acid concentrations remains a significant challenge. Herein, this study designed a stable and highly ion-selective membrane by utilizing proton conductive cellulose nanocrystals (CNCs) incorporated in a semicrystalline hydrophobic poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) matrix. The high hydrophobicity of the PVDF-HFP matrix mitigates crossover of the electrolytes, whereas the abundant and low-cost CNCs derived from wood provide high proton conductivity. The fundamental contributors for CNCs' excellent proton conductivity are the hydroxyl (-OH) functional groups, highly acidic sulfonate (-SO₃H) functional groups, and the extensive intramolecular hydrogen bonding network. In addition, CNCs exhibit a mechanically and chemically stable structure in the harsh acidic electrolyte attributed to the high crystallinity (crystalline index of ∼86%). Therefore, because of the high proton conductivity, excellent ion selectivity, high chemical stability, and structural robustness, the vanadium redox flow battery (VRFB) assembled with the homogeneous CNCs and PVDF-HFP (CNC/PVDF-HFP) membrane achieved a Coulombic efficiency (CE) of 98.2%, energy efficiency (EE) of 88.2%, and a stable cycling performance for more than 650 cycles at a current density of 100 mA cm^-2. The obtained membrane possesses excellent flexibility, high mechanical tensile strength, and superior selectivity. Meanwhile, the applied casting method is scalable for large-scale manufacturing.

Highly Selective Transport of Alkali Metal Ions by Nanochannels of Polyelectrolyte Threaded MIL-53 Metal Organic Framework

Conventional ion-exchange polymeric membranes have limited selectivity due to their nonuniform and unstable structures. The rigid, regular, high porosity of metal organic framework (MOF) generally provides MOF membrane with exclusion/sieving effect but lack of electrostatic screening. Here we report for the first time a nonbiological highly selective MOF membrane with polyelectrolyte threaded in the nanochannel of metal organic framework (polyelectrolyte∼MOF) and its selective transport of alkali metal cations. Poly(sodium vinyl sulfonated-co-acrylic acid)∼MIL-53(Al) is prepared on anodic aluminum oxide substrate via steps of MOF MIL-53(Al) growth followed by in situ polymerization. The poly(VS-co-AA)∼MIL-53(Al) membrane demonstrates highly specific selectivity in transport of alkali metal cations. Rate of ion transport correlates inversely with the hydrated diameter of the ion reaching a low limiting rate near 0.7 nm hydrated diameter. Charge exclusion is demonstrated with blockage of anion transport under a concentration gradient. The highly uniform porous nanostructure of MOF and ionic function of polyelectrolyte offers the MOF membrane with synergistic selectivity based on exclusion forces of the framework and Coulomb forces from fixed charges of polyelectrolytes in nanochannels.

Strengthening the Electrodes for Li-Ion Batteries with a Porous Adhesive Interlayer through Dry-Spraying Manufacturing

The manufacturing technologies for electrodes have a great influence on the performance of Li-ion batteries. Manufacturing procedures largely determine the microstructure of electrodes, and thus affect how active materials are involved in the electrochemical reactions. However, the usage of solvent in the dominant slurry-casting method weakens its competence on obtaining desired microstructures and properties. In this study, an improved adhesion strength is achieved during the fabricaion of graphite anodes with our solvent-free manufacturing method. Through dry-spraying an interfacial "adhesion enhancer" layer between the current collector and the electrode coating, the mechanical strength (from 0.5 kPa to over 83.0 kPa) and electrochemical performance (from 24.2% to 92.4% as the capacity retention in 100 cycles) are significantly improved. Results here demonstrate a simple and economical route to practically control the microstructure of electrodes during manufacturing and potentiate the strategy enabled by dry-spraying to design and manufacture advanced batteries.

High Proton Selectivity Sulfonated Polyimides Ion Exchange Membranes for Vanadium Flow Batteries

High proton selectivity is the ultimate aim for the ion exchange membranes (IEMs). In this study, two kinds of sulfonated polyimides (SPI)—non-fluorinated and fluorine-containing polyimide—with about 40% sulfonation degree were synthesized by one-step high temperature polymerization. High proton selectivity IEMs were prepared and applied in vanadium flow batteries (VFB). The chemical structures, physicochemical properties and single cell performance of these membranes were characterized. The results indicate that high molecular weight of SPIs can guarantee the simultaneous achievement of good mechanical and oxidative stability for IEMs. Meanwhile, the proton selectivity of SPI membrane is five times higher than that of Nafion115 membranes due to the introduction of fluorocarbon groups. Consequently, the single cell assembled with SPI membranes exhibits excellent energy efficiency up to 84.8% at a current density of 100 mA·cm⁻², which is 4.6% higher than Nafion115. In addition, the capacity retention is great after 500 charge–discharge cycles. All results demonstrate that fluorinated SPI ion exchange membrane has a bright prospect in new energy field.

Application of Novel Anion-Exchange Blend Membranes (AEBMs) to Vanadium Redox Flow Batteries

Both cation-exchange membranes and anion-exchange membranes are used as ion conducting membranes in vanadium redox flow batteries (VRFBs). Anion-exchange membranes (AEMs) are applied in vanadium redox flow batteries due to the high blocking property of vanadium ions via the Donnan exclusion effect. In this study, novel anion-exchange blend membranes (AEBMs) were prepared, characterized, and applied in VRFBs. Bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide), poly[(1-(4,4′-diphenylether)-5-oxybenzimidazole)-benzimidazole] (PBI-OO) and sulfonated polyether sulfone polymer were combined to prepare 3-component AEBMs with 1,2,4,5-tetramethylimidazole (TMIm) for quaternization. 3-component AEBMs showed significantly enhanced chemical and mechanical properties compared with those of 2-component AEBMs, resulting in an improved performance in VRFBs. The compositions of the anion-exchange polymers in 3-component AEBMs were systematically varied to optimize the AEBMs for the redox-flow battery application. While the 3-component AEBMs showed comparable efficiencies with Nafion^® 212 membranes, they displayed improved vanadium ions cross-over as was confirmed by open circuit voltage tests and capacity fade tests conducted in VRFBs. In addition, one of the synthesized 3-component AEBM had a superior coulombic efficiency and capacity retention in a charging⁻discharging test over 300 cycles at a current density of 40 mA/cm². It can thus be concluded that 3-component AEBMs are promising candidates for long-term operation in VRFBs.

Effect of Elevated Temperature Annealing on Nafion/SiO₂ Composite Membranes for the All-Vanadium Redox Flow Battery

Conducting Nafion/SiO₂ composite membranes were successfully prepared using a simple electrostatic self-assembly method, followed by annealing at elevated temperatures of 240, 270, and 300 °C. Membrane performance was then investigated in vanadium redox flow batteries (VRB). These annealed composite membranes demonstrated lower vanadium permeability and a better selectivity coefficient than pure Nafion membranes. The annealing temperature of 270 °C created the highest proton conductivity in the Nafion/SiO₂ composite membranes. The microstructures of these membranes were analyzed using transmission electron microscopy, small-angle X-ray scattering, and positron annihilation lifetime spectroscopy. This study revealed that exposure to high temperatures resulted in an increase in the free volumes of the composite membranes, resulting in improved mechanical and chemical behavior, with the single cell system containing composite membranes performing better than systems containing pure Nafion membranes.

Approach to high proton/vanadium selectivity in an ionic exchange membrane via a hyperbranching design

High H⁺/V selectivity was achieved for the ion exchange membrane due to specially designed hyperbranching structure and intermolecular force.

Polydopamine coated SPEEK membrane for a vanadium redox flow battery

The PDA coated SPEEK membrane exhibits excellent cell efficiency and superior cycle stability for a vanadium redox flow battery.

Properties investigation of sulfonated poly(ether ether ketone)/polyacrylonitrile acid-base blend membrane for vanadium redox flow battery application

Acid-base blend membrane prepared from sulfonated poly(ether ether ketone) (SPEEK) and polyacrylonitrile (PAN) was detailedly evaluated for vanadium redox flow battery (VRFB) application. SPEEK/PAN blend membrane exhibited dense and homogeneous cross-section morphology as scanning electron microscopy and energy-dispersive X-ray spectroscopy images show. The acid-base interaction of ionic cross-linking and hydrogen bonding between SPEEK and PAN could effectively reduce water uptake, swelling ratio, and vanadium ion permeability, and improve the performance and stability of blend membrane. Because of the good balance of proton conductivity and vanadium ion permeability, blend membrane with 20 wt % PAN (S/PAN-20%) showed higher Coulombic efficiency (96.2% vs 91.1%) and energy efficiency (83.5% vs 78.4%) than Nafion 117 membrane at current density of 80 mA cm(-2) when they were used in VRFB single cell. Besides, S/PAN-20% membrane kept a stable performance during 150 cycles at current density of 80 mA cm(-2) in the cycle life test. Hence the SPEEK/PAN acid-base blend membrane could be used as promising candidate for VRFB application.