Electrochemically assisted deposition by local pH tuning: a versatile tool to generate ordered mesoporous silica thin films and layered double hydroxide materials

Investigation of Electrochemical Assisted Deposition of Sol-Gel Silica Films for Long-Lasting Superhydrophobicity

Current methods for the protection of metal surfaces utilize harsh chemical processes, such as organic paint or electro-plating, which are not environment-friendly and require extensive waste treatments. In this study, a two-step approach consisting of electrochemical assisted deposition (EAD) of an aqueous silane solution and a dip coating of a low surface energy silane for obtaining a superhydrophobic self-cleaning surface for the enhanced protection of copper substrate is presented. A porous and hierarchical micro-nanostructured silica basecoat (sol-gel) was first formed by EAD of a methyltriethoxysilane (MTES) precursor solution on a copper substrate. Then, a superhydrophobic top-coat (E-MTES/PFOTS) was prepared with 1H,1H,2H,2H-Perfluorooctyltriethoxysilane (PFOTS) for low surface energy. The superhydrophobic coating exhibited anti-stain properties against milk, cola, and oil, with contact angles of 151°, 151.5°, and 129°, respectively. The EAD deposition potential and duration were effective in controlling the microscopic morphology, surface roughness, and coating thickness. The E-MTES/PFOTS coatings exhibited chemical stability against acids, bases, and abrasion resistance by sandpaper. The proposed 2-layer coating system exhibited strong chemical bonding at the two interfaces and provided a brush-like surface morphology with long-lasting superhydrophobicity. The developed method would provide an environment-friendly and expedient process for uniform protective coatings on complex surfaces.

Polyaniline nanowire arrays generated through oriented mesoporous silica films: effect of pore size and spectroelectrochemical response

Indium-tin oxide electrodes modified with vertically aligned silica nanochannel membranes have been produced by electrochemically assisted self-assembly of cationic surfactants (cetyl- or octadecyl-trimethylammonium bromide) and concomitant polycondensation of the silica precursors (tetraethoxysilane). They exhibited pore diameters in the 2-3 nm range depending on the surfactant used. After surfactant removal, the bottom of mesopores was derivatized with aminophenyl groups via electrografting (i.e., electrochemical reduction of in situ generated aminophenyl monodiazonium salt). These species covalently bonded to the ITO substrate were then exploited to grow polyaniline nanofilaments by electropolymerization of aniline through the nanochannels. Under potentiostatic conditions, the length of polyaniline wires is controllable by tuning the electropolymerization time. From cyclic voltammetry characterization performed either before or after dissolution of the silica template, it appeared that both the polyaniline/silica composite and the free polyaniline nanowire arrays were electroactive, yet with much larger peak currents in the latter case as a result of larger effective surface area offered to the electrolyte solution. At identical electropolymerization time, the amount of deposited polyaniline was larger when using the silica membrane with larger pore diameter. All polyaniline deposits exhibited electrochromic properties. However, the spectroelectrochemical data indicated more complete interconversion between the coloured oxidized form and colourless reduced polyaniline for the arrays of nanofilaments in comparison to bulky films. In addition, the template-free nanowire arrays (i.e., after silica dissolution) were characterized by faster electrochromic behaviour than the polyaniline/silica hybrid, confirming the potential interest of such polyaniline nano-brushes for practical applications.

Confined Growth of NiAl-Layered Double Hydroxide Nanoparticles Within Alginate Gel: Influence on Electrochemical Properties

NiAl Layered Double Hydroxide (LDH) alginate bionanocomposites were synthesized by confined coprecipitation within alginate beads. The NiAl based bionanocomposites were prepared either by impregnation by divalent and trivalent metal cations of pre-formed calcium cross-linked alginate beads or by using the metal cations (Ni²⁺, Al³⁺) as crosslinking cationic agents for the biopolymer network. The impregnation step was systematically followed by a soaking in NaOH solution to induce the LDH coprecipitation. Powder x-ray diffraction (PXRD), infrared spectroscopy (FTIR), energy dispersive X-ray analysis (EDX), thermogravimetry analysis (TGA), electron microscopies (SEM and TEM) confirmed the biotemplated coprecipitation of LDH nanoparticles ranging from 75 to 150 nm for both strategies. The drying of the LDH@alginate beads by supercritical CO₂ drying process led to porous bionanocomposite aerogels when Ca²⁺ cross-linked alginate beads were used. Such confined preparation of NiAl LDH was extended to bionanocomposite films leading to similar results. The permeability and the electrochemical behavior of these NiAl@alginate bionanocomposites, as thin films coated on indium tin oxide (ITO) electrodes, were investigated by cyclic voltammetry, demonstrating an efficient diffusion of the K₄Fe(CN)₆ redox probe through the LDH@alginate based films and the improvement of the electrochemical accessibility of the Ni sites.

Preventing Silica Scale Formation Using Hydroxide Ions Generated by Water Electrolysis

The reaction of silica with various cations in a solution and with hydroxide ions generated by water electrolysis was investigated as a means of preventing the formation of silica scales in geothermal binary power generation. Through batch and continuous experiments, it was found that all silica in the cathode phase of a reaction device could be removed if the necessary amounts of magnesium and calcium were present. This occurs because a silica-magnesium-calcium compound is produced via a polymerization reaction with cations in a solution and with hydroxide ions generated by electrolysis. Analysis by inductively coupled plasma and energy dispersive X-ray spectroscopy shows that this material has the formula 2CaO-5MgO-8SiO₂-H₂O, and thus is likely generated by the reaction proposed by Sheikholeslami et al. (2019). Increasing the current sent through the reaction solution subsequently produces calcium carbonate. This technique for the separation of silica and calcium from aqueous solutions can be operated continuously without channel clogging, which indicates the possibility of practical applications. However, overly high currents promote the migration of protons from the anode to cathode phases, which inhibits the formation of precipitates due to a neutralization reaction. The proposed method is an effective approach for removing silica from a solution in geothermal binary power generation; although, a means of suppressing the effects of proton generation will be necessary if the process is also to be used to remove calcium ions.

Mesoporous Silica-Based Materials for Electronics-Oriented Applications

Electronics, and nanoelectronics in particular, represent one of the most promising branches of technology. The search for novel and more efficient materials seems to be natural here. Thus far, silicon-based devices have been monopolizing this domain. Indeed, it is justified since it allows for significant miniaturization of electronic elements by their densification in integrated circuits. Nevertheless, silicon has some restrictions. Since this material is applied in the bulk form, the miniaturization limit seems to be already reached. Moreover, smaller silicon-based elements (mainly processors) need much more energy and generate significantly more heat than their larger counterparts. In our opinion, the future belongs to nanostructured materials where a proper structure is obtained by means of bottom-up nanotechnology. A great example of a material utilizing nanostructuring is mesoporous silica, which, due to its outstanding properties, can find numerous applications in electronic devices. This focused review is devoted to the application of porous silica-based materials in electronics. We guide the reader through the development and most crucial findings of porous silica from its first synthesis in 1992 to the present. The article describes constant struggle of researchers to find better solutions to supercapacitors, lower the k value or redox-active hybrids while maintaining robust mechanical properties. Finally, the last section refers to ultra-modern applications of silica such as molecular artificial neural networks or super-dense magnetic memory storage.

Functionalized mesoporous silica thin films as a tunable nonlinear optical material

The article is about a novel material for application in optoelectronic devices: mesoporous silica in the form of thin films with vertically aligned channels containing anchored propyl-copper-phosphonate functional groups. We described a synthesis route and carried out characterization of the structure to obtain its nonlinear optical (NLO) properties (second and third order harmonic generation). A quasi phase transition was found in the material resulting from modification of the functional group content. We also demonstrated that it is possible to modify NLO susceptibilities by tuning the distance between active polar units.

Surfactant-mediated self-assembly of nanocrystals to form hierarchically structured zeolite thin films with controlled crystal orientation

We report on a scalable wet deposition to simultaneously manipulate the self-assembly and orientation of zeolite nanocrystals for fabrication of hierarchically structured thin films.

Label-free electrochemical genosensor based on mesoporous silica thin film

A novel label-free electrochemical strategy for nucleic acid detection was developed by using gold electrodes coated with mesoporous silica thin films as sensing interface. The biosensing approach relies on the covalent attachment of a capture DNA probe on the surface of the silica nanopores and further hybridization with its complementary target oligonucleotide sequence, causing a diffusion hindering of an Fe(CN)6 (3-/4-) electrochemical probe through the nanochannels of the mesoporous film. This DNA-mesoporous silica thin film-modified electrodes allowed sensitive (91.7 A/M) and rapid (45 min) detection of low nanomolar levels of synthetic target DNA (25 fmol) and were successfully employed to quantify the endogenous content of Escherichia coli 16S ribosomal RNA (rRNA) directly in raw bacterial lysate samples without isolation or purification steps. Moreover, the 1-month stability demonstrated by these biosensing devices enables their advanced preparation and storage, as desired for practical real-life applications. Graphical abstract Mesoporous silica thin films as scaffolds for the development of novel label-free electrochemical genosensors to perform selective, sensitive and rapid detection of target oligonucleotide sequences. Application towards E. coli determination.

Electrografting of 3-Aminopropyltriethoxysilane on a Glassy Carbon Electrode for the Improved Adhesion of Vertically Oriented Mesoporous Silica Thin Films

Vertically oriented mesoporous silica has proven to be of interest for applications in a variety of fields (e.g., electroanalysis, energy, and nanotechnology). Although glassy carbon is widely used as an electrode material, the adherence of silica deposits is rather poor, causing mechanical instability. A solution to improve the adhesion of mesoporous silica films onto glassy carbon electrodes without compromising the vertical orientation and the order of the mesopores will greatly contribute to the use of this kind of modified carbon electrode. We propose here the electrografting of 3-aminopropyltriethoxysilane on glassy carbon as a molecular glue to improve the mechanical stability of the silica film on the electrode surface without disturbing the vertical orientation and the order of the mesoporous silica obtained by electrochemically assisted self-assembly. These findings are supported by a series of surface chemistry techniques such as X-ray photoelectron spectroscopy, scanning and transmission electron microscopy, and cyclic voltammetry. Finally, methylviologen was used as a model redox probe to investigate the cathodic potential region of both glassy carbon and indium tin oxide electrodes modified with mesoporous silica in order to demonstrate further the interest in the approach developed here.

Vertically ordered silica mesochannel films: electrochemistry and analytical applications

Vertically-aligned mesoporous silica films were used for electrochemical sensing and molecular separation in terms of molecular size, charge and lipophilicity.