Development of bilayer glass-ceramic SOFC sealants via optimizing the chemical composition of glasses—a review

High Temperature Solid Oxide Electrolysis for Green Hydrogen Production

Global warming and energy crises have motivated the development of renewable energy and its energy carriers. Green hydrogen is the most promising renewable energy carrier and will be fundamental to future energy conversion and storage systems. Solid Oxide Electrolysis Cells (SOECs) are a promising green hydrogen production technology featuring high electrical efficiency, no noble metal catalyst usage, and reversible operation. This review provides a timely summary of the latest SOEC progress, covering developments at various levels, from cells to stacks to systems. Cell/stack components, configurations, advanced electrode material/fabrication, and novel characterization methods are discussed. Electrochemical and durable performance for each cell/stack configuration is reviewed, focusing on degradation mechanisms and associated mitigation strategies. SOEC system integration with renewable energy and downstream users is outlined, showing flexibility, robustness, scalability, viability, and energy efficiency. Challenges of cost and durability are expected to be overcome by innovation in material, fabrication, production, integration, and operation. Overall, this comprehensive review identifies the SOEC commercialization bottleneck, encourages further technology development, and envisions a future green hydrogen society with net-zero carbon emissions.

Understanding the Formation of CaAl2Si2O8 in Melilite-Based Glass-Ceramics: Combined Diffraction and Spectroscopic Studies

An assessment is undertaken for the formation of anorthite crystalline phase in a melilite-based glass composition (CMAS: 38.7CaO-9.7MgO-12.9Al₂O₃-38.7SiO₂ mol %), used as a sealing material in solid oxide fuel cells, in view of the detrimental effect of anorthite on the sealing properties. Several advanced characterization techniques are employed to assess the material after prolonged heat treatment, including neutron powder diffraction (ND), X-ray powder diffraction (XRD), ²⁹Si and ²⁷Al magic-angle spinning nuclear magnetic resonance (MAS-NMR), and in situ Raman spectroscopy. ND, ²⁹Si MAS-NMR, and ²⁷Al MAS-NMR results revealed that both Si and Al adopt tetrahedral coordination and participate in the formation of the network structure. In situ XRD measurements for the CMAS glass demonstrate the thermal stability of the glass structure up to 850 °C. Further heat treatment up to 900 °C initiates the precipitation of melilite, a solid solution of akermanite/gehlenite crystalline phase. Qualitative XRD data for glass-ceramics (GCs) produced after heat treatment at 850 °C for 500 h revealed the presence of anorthite along with the melilite crystalline phase. Rietveld refinement of XRD data indicated a high fraction of glassy phase (∼67%) after the formation of crystalline phases. The ²⁹Si MAS-NMR spectra for the CMAS-GC suggest the presence of structural units in the remaining glassy phase with a polymerization degree higher than dimer units, whereas the ²⁷Al MAS-NMR spectra revealed that most Al³⁺ cations exhibit a 4-fold coordination. In situ Raman spectroscopy data indicate that the formation of anorthite crystalline phase initiated after 240 h of heat treatment at 850 °C owing to the interaction between the gehlenite crystals and the remaining glassy phase.

Variable thermal expansion of glass-ceramics containing Ba1-xSrxZn2Si2O7

Up to now, the thermal expansion behavior of multiphase glass-ceramics cannot be predicted reliably because of the nescience about the formation of the type and concentration of crystalline phases. In the system BaO-SrO-ZnO-SiO₂, recently a new phase based on Ba_1−xSr_xZn₂Si₂O₇ solid solutions was found, which exhibits unexpected low and highly anisotropic thermal expansion, which can be used for an adjustment of the thermal expansion properties. In the case of sealing materials for high-temperature reactors, the formation of this phase should be avoided. Hence, in this manuscript the concentration thresholds in which these solid solutions precipitate from glasses were determined. The phase analysis was correlated with the thermal expansion behavior of the glass-ceramics. Depending on the Ba/Sr-ratio of the glasses and the considered temperature range, the coefficients of thermal expansion of the glass-ceramics vary between 19.4·10⁻⁶ K⁻¹ and 4.8·10⁻⁶ K⁻¹. The concentration thresholds in which the as mentioned phases form via crystallization of glasses differ strongly from the literature values obtained via conventional ceramic mixed oxide route.