Treated carbon felt as electrode material in vanadium redox flow batteries: a study of the use of carbon nanotubes as electrocatalyst

CVD Grown CNTs-Modified Electrodes for Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFBs) are of considerable importance in large-scale energy storage systems due to their high efficiency, long cycle life and easy scalability. In this work, chemical vapor deposition (CVD) grown carbon nanotubes (CNTs)-modified electrodes and Nafion 117 membrane are utilised for formulating a vanadium redox flow battery (VRFB). In a CVD chamber, the growth of CNTs is carried out on an acid-treated graphite felt surface. Cyclic voltammetry of CNT-modified electrode and acid-treated electrode revealed that CNTs presence improve the reaction kinetics of V3+/V2+ and VO2+/VO2+ redox pairs. Battery performance is recorded for analysing, the effect of modified electrodes, varying electrolyte flow rates, varying current densities and effect of removing the current collector plates. CNTs presence enhance the battery performance and offered 96.30% of Coulombic efficiency, 79.33% of voltage efficiency and 76.39% of energy efficiency. In comparison with pristine electrodes, a battery consisting CNTs grown electrodes shows a 14% and 15% increase in voltage efficiency and energy efficiency, respectively. Battery configured without current collector plates performs better as compared to with current collector plates which is possibly due to decrease in battery resistance.

Insights into the Modification of Carbonous Felt as an Electrode for Vanadium Redox Flow Batteries

The vanadium redox flow battery (VRFB) has been regarded as one of the best potential stationary electrochemical storage systems for its design flexibility, long cycle life, high efficiency, and high safety; it is usually utilized to resolve the fluctuations and intermittent nature of renewable energy sources. As one of the critical components of VRFBs to provide the reaction sites for redox couples, an ideal electrode should possess excellent chemical and electrochemical stability, conductivity, and a low price, as well as good reaction kinetics, hydrophilicity, and electrochemical activity, in order to satisfy the requirements for high-performance VRFBs. However, the most commonly used electrode material, a carbonous felt electrode, such as graphite felt (GF) or carbon felt (CF), suffers from relatively inferior kinetic reversibility and poor catalytic activity toward the V²⁺/V³⁺ and VO²⁺/VO₂⁺ redox couples, limiting the operation of VRFBs at low current density. Therefore, modified carbon substrates have been extensively investigated to improve vanadium redox reactions. Here, we give a brief review of recent progress in the modification methods of carbonous felt electrodes, such as surface treatment, the deposition of low-cost metal oxides, the doping of nonmetal elements, and complexation with nanostructured carbon materials. Thus, we give new insights into the relationships between the structure and the electrochemical performance, and provide some perspectives for the future development of VRFBs. Through a comprehensive analysis, it is found that the increase in the surface area and active sites are two decisive factors that enhance the performance of carbonous felt electrodes. Based on the varied structural and electrochemical characterizations, the relationship between the surface nature and electrochemical activity, as well as the mechanism of the modified carbon felt electrodes, is also discussed.

The impact of overpotential on the enthalpy of activation and pre-exponential factor of electrochemical redox reactions

The kinetics of the V⁵⁺/V⁴⁺ redox reaction is investigated in a three-electrode configuration on a Vulcan XC-72 modified glassy carbon rotating disk electrode at four different temperatures (25 to 40 °C, with 5 °C interval). The values of enthalpy of activation (ΔH^#) and pre-exponential factor (A_f) estimated using the Eyring equation are in the range of 0.25-0.53 eV (24-51 kJ mol^-1) and -1.3 to 5, respectively. The Eyring plots tend to diverge with overpotential, causing an increase in the values of the estimated ΔH^# and A_f. This is perhaps due to the retarding effect of the precipitates/adsorbates on the electrode surface. The investigation of the kinetics suggests that the V⁵⁺/V⁴⁺ redox reaction is electrocatalysed through an increase in the entropy of activation (ΔS^#).

Carbon Monoliths with Hierarchical Porous Structure for All-Vanadium Redox Flow Batteries

Carbon monoliths were tested as electrodes for vanadium redox batteries. The materials were synthesised by a hard-templating route, employing sucrose as carbon precursor and sodium chloride crystals as the hard template. For the preparation process, both sucrose and sodium chloride were ball-milled together and molten into a paste which was hot-pressed to achieve polycondensation of sucrose into a hard monolith. The resultant material was pyrolysed in nitrogen at 750 °C, and then washed to remove the salt by dissolving it in water. Once the porosity was opened, a second pyrolysis step at 900 °C was performed for the complete conversion of the materials into carbon. The products were next characterised in terms of textural properties and composition. Changes in porosity, obtained by varying the proportions of sucrose to sodium chloride in the initial mixture, were correlated with the electrochemical performances of the samples, and a good agreement between capacitive response and microporosity was indeed observed highlighted by an increase in the cyclic voltammetry curve area when the SBET increased. In contrast, the reversibility of vanadium redox reactions measured as a function of the difference between reduction and oxidation potentials was correlated with the accessibility of the active vanadium species to the carbon surface, i.e., was correlated with the macroporosity. The latter was a critical parameter for understanding the differences of energy and voltage efficiencies among the materials, those with larger macropore volumes having the higher efficiencies.

Enhanced Catalysis of P-doped SnO2 for the V2+/V3+ Redox Reaction in Vanadium Redox Flow Battery

In this work, nanosized P-doped SnO₂ (SnO₂-P) was prepared by a sol–gel method as a catalyst for the V³⁺/V²⁺ redox reaction in vanadium redox flow battery. Compared with SnO₂, the electrochemical performance of SnO₂-P is significantly improved. This is because P doping provides more active sites and shows greatly improved electrical conductivity, thereby increasing the electron transfer rate. As a result, SnO₂-P shows better catalytic performance than SnO₂. The SnO₂-P modified cell is designed, and it exhibits an increase of 47.2 mA h in discharge capacity and 8.7% in energy efficiency compared with the pristine cell at 150 mA cm⁻². These increases indicate that the modified cell has a higher electrolyte utilization rate. This study shows that SnO₂-P is a new and efficient catalyst for vanadium redox flow battery.

Graphene-Based Electrodes in a Vanadium Redox Flow Battery Produced by Rapid Low-Pressure Combined Gas Plasma Treatments

The development of high-power density vanadium redox flow batteries (VRFBs) with high energy efficiencies (EEs) is crucial for the widespread dissemination of this energy storage technology. In this work, we report the production of novel hierarchical carbonaceous nanomaterials for VRFB electrodes with high catalytic activity toward the vanadium redox reactions (VO²⁺/VO₂ ⁺ and V²⁺/V³⁺). The electrode materials are produced through a rapid (minute timescale) low-pressure combined gas plasma treatment of graphite felts (GFs) in an inductively coupled radio frequency reactor. By systematically studying the effects of either pure gases (O₂ and N₂) or their combination at different gas plasma pressures, the electrodes are optimized to reduce their kinetic polarization for the VRFB redox reactions. To further enhance the catalytic surface area of the electrodes, single-/few-layer graphene, produced by highly scalable wet-jet milling exfoliation of graphite, is incorporated into the GFs through an infiltration method in the presence of a polymeric binder. Depending on the thickness of the proton-exchange membrane (Nafion 115 or Nafion XL), our optimized VRFB configurations can efficiently operate within a wide range of charge/discharge current densities, exhibiting energy efficiencies up to 93.9%, 90.8%, 88.3%, 85.6%, 77.6%, and 69.5% at 25, 50, 75, 100, 200, and 300 mA cm^-2, respectively. Our technology is cost-competitive when compared to commercial ones (additional electrode costs < 100 € m^-2) and shows EEs rivalling the record-high values reported for efficient systems to date. Our work remarks on the importance to study modified plasma conditions or plasma methods alternative to those reported previously (e.g., atmospheric plasmas) to improve further the electrode performances of the current VRFB systems.

The Effect of Crystalline Microstructure of PVDF Binder on Mechanical and Electrochemical Performance of Lithium-Ion Batteries Cathode

In this paper, the effect of the crystalline microstructures of polyvinylidene fluoride (PVDF), as cathode binder, on mechanical and electrochemical properties of the cathode, and on the cell performance is investigated. The crystalline phases of the PVDF films prepared at different temperatures are determined by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR) and also mechanical strength of PVDF films evaluated by a tensile test. The cathodes were prepared at altered temperatures to achieve different PVDF phases. The effect of various crystalline phases on the cathode performance was studied. The obtained cathodes were analyzed by scanning electron microscope (SEM), contact angle measurement, and adhesion test. The electrochemical performance of the cathodes was evaluated by charge-discharge cycling test and AC impedance spectroscopy. Mechanical tests results showed that the cathode which is prepared at 60 °C has the best adhesion and mechanical stability. In addition, the charge-discharge cycling studies showed that this cathode has the highest capacity efficiency. AC impedance spectroscopy illustrated that this electrode has the lowest charge transfer resistance and SEI resistance.

Nanoscopic and Macro-Porous Carbon Nano-foam Electrodes with Improved Mass Transport for Vanadium Redox Flow Batteries

Although free-standing sheets of multiwalled carbon nanotubes (MWCNT) can provide interesting electrochemical and physical properties as electrodes for redox flow batteries, the full potential of this class of materials has not been accessible as of yet. The conventional fabrication methods produce sheets with micro-porous and meso-porous structures, which significantly resist mass transport of the electrolyte during high-current flow-cell operation. Herein, we developed a method to fabricate high performance macro-porous carbon nano-foam free standing sheets (Puffy Fibers, PF), by implementing a freeze-drying step into our low cost and scalable surface-engineered tape-casting (SETC) fabrication method, and we show the improvement in the performance attained as compared with a MWCNT sheet lacking any macro pores (Tape-cast, TC). We attribute the higher performance attained by our in-lab fabricated PF papers to the presence of macro pores which provided channels that acted as pathways for electrolytic transport within the bulk of the electrode. Moreover, we propose an electrolytic transport mechanism to relate ion diffusivity to different pore sizes to explain the different modes of charge transfer in the negative and the positive electrolytes. Overall, the PF papers had a high wettability, high porosity, and a large surface area, resulting in improved electrochemical and flow-cell performances.

The Vanadium Redox Reactions - Electrocatalysis versus Non-Electrocatalysis

Catalytic effects of surface groups on porous carbon electrodes are claimed in literature for the redox reactions V(II)/V(III) and V(IV)/V(V). The literature is critically analysed also in relation to work of this group. A method how to overcome the problem of assessing the electrochemically active surface area on porous electrodes is presented. Applying this method, no catalytic effects for above reactions can be substantiated. It is further pointed out that the parameters electrochemical potential and temperature need to be used to assess electrocatalysis.