Influence of atmospheric oxygen on hydrogen detection on Pd using Kelvin probe technique

Programmable and Modularized Gas Sensor Integrated by 3D Printing

The rapid advancement of intelligent manufacturing technology has enabled electronic equipment to achieve synergistic design and programmable optimization through computer-aided engineering. Three-dimensional (3D) printing, with the unique characteristics of near-net-shape forming and mold-free fabrication, serves as an effective medium for the materialization of digital designs into usable devices. This methodology is particularly applicable to gas sensors, where performance can be collaboratively optimized by the tailored design of each internal module including composition, microstructure, and architecture. Meanwhile, diverse 3D printing technologies can realize modularized fabrication according to the application requirements. The integration of artificial intelligence software systems further facilitates the output of precise and dependable signals. Simultaneously, the self-learning capabilities of the system also promote programmable optimization for the hardware, fostering continuous improvement of gas sensors for dynamic environments. This review investigates the latest studies on 3D-printed gas sensor devices and relevant components, elucidating the technical features and advantages of different 3D printing processes. A general testing framework for the performance evaluation of customized gas sensors is proposed. Additionally, it highlights the superiority and challenges of programmable and modularized gas sensors, providing a comprehensive reference for material adjustments, structure design, and process modifications for advanced gas sensor devices.

Electrospun ZnO/Pd Nanofibers as Extremely Sensitive Material for Hydrogen Detection in Oxygen Free Gas Phase

The development of safety sensors is an urgent necessity for the successful use of hydrogen in real conditions, which may differ, in particular, by the oxygen content in the surrounding atmosphere. Palladium-modified zinc oxide shows the high sensitivity when detecting hydrogen in air; however, studies of the sensor properties and the operation mechanism of the ZnO/Pd sensor when reducing gases are detected in an oxygen deficient or inert atmosphere have not been effectuated. In this work, we synthesized the ZnO and ZnO/Pd nanofibers by electrospinning and for the first time determined their sensor properties in the detection of CO, NH3 and H2 in different oxygen backgrounds. The microstructure and composition of nanofibers were characterized by electron microscopy, X-ray diffraction, X-ray fluorescent spectroscopy, and X-ray photoelectron spectroscopy. The interaction with the gas phase was investigated in situ by diffuse reflectance IR Fourier transform spectroscopy (DRIFTS). The sensor properties of ZnO and ZnO/Pd nanofibers were studied at 100–450 °C towards CO, NH3 and H2 in the N2/O2 gas mixtures containing 0.0005–20% O2. When detecting CO, a decrease in the oxygen concentration from 20 to 0.0005% in the gas phase does not lead to a significant change in the sensor response. At the same time, when detecting NH3 and especially H2, a decrease in oxygen concentration down to 0.0005% results in the dramatic increase in the sensor response of ZnO/Pd nanofibers. This result is discussed in terms of palladium hydride formation, modulation of the potential barrier at the ZnO/Pd interface, as well as changes in the concentration of donor defects and charge carriers in the ZnO matrix. Synthesized electrospun ZnO/Pd nanofibers are extremely promising materials for sensors for detecting hydrogen in an oxygen free atmosphere.

Hydrogen Insertion into Complex-Phase High-Strength Steel during Atmospheric Corrosion at Low Relative Humidity

Atmospheric corrosion is one of the major sources of hydrogen in a high-strength-steel product in service. Even low concentrations of absorbed hydrogen can cause a hydrogen embrittlement-related material degradation. The extent of atmospheric corrosion and thus the related hydrogen entry is highly dependent on the environmental parameters, such as the relative humidity. The present work focused on the hydrogen entry at low relative humidity, where atmospheric corrosion rates are expected to be low. Hydrogen insertion and distribution in CP1000 steel induced by corrosion under dried and rewetted single droplets of aqueous NaCl and MgCl2 solution were studied using the Scanning Kelvin Probe (SKP) and the resulting amounts of diffusible hydrogen were analyzed using thermal desorption mass spectrometry (TDMS). Corrosion product analyses were carried out with SEM/EDX, XRD, and Mössbauer spectroscopy. The results revealed the strong impact of salt type and concentration on the hydrogen entry into steel. The hygroscopic effect of MgCl2 and the formed corrosion products were responsible for the prolonged insertion of hydrogen into the steel even at very low levels of relative humidity.