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Evers P, Reulbach M, Emonde C, Windhagen H, Jakubowitz E, Herbst S, Maier HJ, Nürnberger F. Inverse determination of the thermal contact conductance for an interface between a Co28Cr6Mo hip stem and a PMMA-based bone cement. Sci Rep 2025; 15:5328. [PMID: 39948161 PMCID: PMC11825923 DOI: 10.1038/s41598-025-89675-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/25/2024] [Accepted: 02/06/2025] [Indexed: 02/16/2025] Open
Abstract
Traditional mechanical methods for implant and bone cement removal during total hip arthroplasty (THA) revision surgeries typically lead to surrounding tissue damage and increased risk of femoral fractures. Transcutaneous induction heating is a promising new removal approach as it causes softening of the thermoplastic bone cement, and thus prevents damage to the surrounding tissue during removal and increases stability post-revision. However, precise knowledge of the heat transfer between implant and bone cement is necessary to minimize the risk of thermal damage to surrounding tissues. In this context, knowledge of the thermal contact conductance (TCC) at the interface of Co28Cr6Mo hip stems and PMMA-based bone cement is a key issue. The present study addresses the challenge of measuring TCC by proposing an inverse method of determination using infrared thermography measurements of the heating process and a finite element simulation with a variable parameter for the TCC. Results indicate TCC values of 3,125 ± 275 Wm- 2K- 1 for dry interfaces and 5,100 ± 300 Wm- 2K- 1 for wet interfaces. The influence of heat conduction on bone cement surface temperature is significant, impacting the measured surface temperatures by 15-19% for wet and 23-30% for dry interfaces. These findings are crucial for the design of heating procedures and minimization of thermal damage during induction heating assisted THA revisions.
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Affiliation(s)
- Patrick Evers
- Institut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823, Garbsen, Germany.
| | - Magnus Reulbach
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Crystal Emonde
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Henning Windhagen
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Eike Jakubowitz
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Sebastian Herbst
- Institut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823, Garbsen, Germany
| | - Hans Jürgen Maier
- Institut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823, Garbsen, Germany
| | - Florian Nürnberger
- Institut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823, Garbsen, Germany
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Reulbach M, Evers P, Emonde C, Behnsen H, Nürnberger F, Windhagen H, Jakubowitz E. Implications of ageing effects on thermal and mechanical properties of PMMA-based bone cement for THA revision surgery. J Mech Behav Biomed Mater 2023; 148:106218. [PMID: 37931550 DOI: 10.1016/j.jmbbm.2023.106218] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/15/2023] [Revised: 10/27/2023] [Accepted: 10/30/2023] [Indexed: 11/08/2023]
Abstract
Loosening and infection are the main reasons for revision surgery in total hip arthroplasty (THA). Removing partially detached cemented implant components during revision surgery remains challenging and poses the risk of periprosthetic bone damage. A promising approach for a gentler removal of partially detached prostheses involves softening the PMMA-based bone cement by heating it above its glass transition temperature (TG), thus loosening the implant-cement bond. It is assumed that the TG of PMMA-based bone cement decreases in-vivo due to the gradual absorption of body fluid. Reliable data on TG are essential to develop a heat-based method for removing cemented implant components during revision surgery. The effect of water absorption was investigated in-vitro by ageing PMMA-based bone cement samples for different periods up to 56 days in both Ringer's solution (37 °C) and air (37 °C and 30% humidity). Subsequently, the TG and Vicat softening temperatures of the samples were determined by differential scanning calorimetry and Vicat tests, respectively, according to prescribed methods. Over the entire ageing period, i.e. comparing one day of ageing in air and 56 days in Ringer's solution, the Vicat softening temperature dropped by 16 °C, while the TG dropped by 10 °C for Palacos® R PMMA-based bone cement. Water absorption over time correlated significantly with the Vicat softening temperature until saturation of the PMMA-based bone cement was reached. Based on the TG and Vicat softening temperature measurements, it can be assumed that in body-aged bone cement, an optimal softening can be achieved within a temperature range of 85 °C-93 °C to loosen the bond between the PMMA-based bone cement mantle and the prosthesis stem. These findings may pave the way for a gentler removal of the implant in revision THA.
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Affiliation(s)
- Magnus Reulbach
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Patrick Evers
- Institute of Materials Science (Werkstoffkunde), Leibniz University Hannover, An der Universität 2, 30823, Garbsen, Germany
| | - Crystal Emonde
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Hannah Behnsen
- Institute of Plastics and Circular Economy, Leibniz University Hannover, An der Universität 2, 30823, Garbsen, Germany
| | - Florian Nürnberger
- Institute of Materials Science (Werkstoffkunde), Leibniz University Hannover, An der Universität 2, 30823, Garbsen, Germany
| | - Henning Windhagen
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany
| | - Eike Jakubowitz
- Laboratory for Biomechanics and Biomaterials (LBB), Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, 30625, Hannover, Germany.
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O'Dowd-Booth CJ, White J, Smitham P, Khan W, Marsh DR. Bone cement: perioperative issues, orthopaedic applications and future developments. J Perioper Pract 2011; 21:304-308. [PMID: 22474774 DOI: 10.1177/175045891102100902] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/31/2023]
Abstract
Bone cement has been increasingly used in orthopaedic surgery over the last 50 years. Since Sir John Charnley pioneered the use of polymethylmethacrylate cement in total hip replacements, there have been developments in cementing techniques and an expansion in the number of orthopaedic procedures that use cement. This review covers the perioperative issues surrounding bone cement including storage, cementing techniques and complications. It also discusses specific orthopaedic applications of bone cement and future developments.
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Affiliation(s)
- Christopher John O'Dowd-Booth
- UCL Institute of Orthopaedics and Musculoskeletal Science, Royal National Orthopaedic Hospital, Stanmore, Middlesex, HA7 4LP
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