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Zhang L, Yang S, Peng L, Zhong K, Chen Y. Optimized Properties in Multifunctional Polyphenylene Sulfide Composites via Graphene Nanosheets/Boron Nitride Nanosheets Dual Segregated Structure under High Pressure. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:3543. [PMID: 36234669 PMCID: PMC9565237 DOI: 10.3390/nano12193543] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/30/2022] [Revised: 09/22/2022] [Accepted: 10/07/2022] [Indexed: 06/16/2023]
Abstract
The practical application of polymer composites in the electronic and communications industries often requires multi-properties, such as high thermal conductivity (TC), efficient electromagnetic interference (EMI) shielding ability with low electrical conductivity, superior tribological performance, reliable thermal stability and excellent mechanical properties. However, the integration of these mutually exclusive properties is still a challenge, ascribed to their different requirement on the incorporated nanofillers, composite microstructure as well as processing process. Herein, a well-designed boron nitride nanosheet (BN)/graphene nanosheet (GNP)/polyphenylene sulfide (PPS) composite with a dual-segregated structure is fabricated via high-pressure molding. Rather than homogenous mixing of the hybrid fillers, GNP is first coated on PPS particles and followed by encapsulating the conductive GNP layers with insulating BN, forming a BN shell-GNP layer-PPS core composite particles. After hot-pressing, a dual segregated structure is constructed, in which GNP and BN are distinctly separated and arranged in the interfaces of PPS, which on the one hand gives rise to high thermal conductivity, and on the other hand, the aggregated BN layer can act as an "isolation belt" to effectively reduce the electronic transmission. Impressively, high-pressure is loaded and it has a more profound effect on the EMI shielding and thermal conductive properties of PPS composites with a segregated structure than that with homogenous mixed-structure composites. Intriguingly, the synergetic enhancement effect of BN and GNP on both thermal conductive performance and EMI shielding is stimulated by high pressure. Consequently, PPS composites with 30 wt% GNP and 10 wt% BN hot-pressed under 600 MPa present the most superior comprehensive properties with a high TC of 6.4 W/m/K, outstanding EMI SE as high as 70 dB, marvelous tribological performance, reliable thermal stability and satisfactory mechanical properties, which make it promising for application in miniaturized electronic devices in complex environments.
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Affiliation(s)
- Liangqing Zhang
- College of Material Science and Engineering, Xi’an University of Science and Technology, Xi’an 710054, China
| | - Shugui Yang
- Shaanxi International Research Center for Soft Matter, State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, China
| | - Longgui Peng
- College of Material Science and Engineering, Xi’an University of Science and Technology, Xi’an 710054, China
| | - Kepeng Zhong
- School of Chemistry and Chemical Engineering, Shaanxi Key Laboratory of Macromolecular Science and Technology, Key Laboratory of Special Functional and Smart Polymer Materials, Ministry of Industry and Information Technology, Northwestern Polytechnical University, Xi’an 710072, China
| | - Yanhui Chen
- School of Chemistry and Chemical Engineering, Shaanxi Key Laboratory of Macromolecular Science and Technology, Key Laboratory of Special Functional and Smart Polymer Materials, Ministry of Industry and Information Technology, Northwestern Polytechnical University, Xi’an 710072, China
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Luna CBB, do Nascimento EP, Siqueira DD, Soares BG, Agrawal P, de Mélo TJA, Araújo EM. Tailoring Nylon 6/Acrylonitrile-Butadiene-Styrene Nanocomposites for Application against Electromagnetic Interference: Evaluation of the Mechanical, Thermal and Electrical Behavior, and the Electromagnetic Shielding Efficiency. Int J Mol Sci 2022; 23:ijms23169020. [PMID: 36012282 PMCID: PMC9408880 DOI: 10.3390/ijms23169020] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/05/2022] [Revised: 07/28/2022] [Accepted: 07/29/2022] [Indexed: 11/22/2022] Open
Abstract
Nylon 6/acrylonitrile-butadiene-styrene nanocomposites were prepared by mixing in a molten state and injection molded for application in electromagnetic interference shielding and antistatic packaging. Multi-wall carbon nanotubes (MWCNT) and maleic anhydride-grafted ABS compatibilizer were incorporated to improve the electrical conductivity and mechanical performance. The nanocomposites were characterized by oscillatory rheology, Izod impact strength, tensile strength, thermogravimetry, current-voltage measurements, shielding against electromagnetic interference, and scanning electron microscopy. The rheological behavior evidenced a severe increase in complex viscosity and storage modulus, which suggests an electrical percolation phenomenon. Adding 1 to 5 phr MWCNT into the nanocomposites produced electrical conductivities between 1.22 × 10−6 S/cm and 6.61 × 10−5 S/cm. The results make them suitable for antistatic purposes. The nanocomposite with 5 phr MWCNT showed the highest electromagnetic shielding efficiency, with a peak of –10.5 dB at 9 GHz and a value around –8.2 dB between 11 and 12 GHz. This was possibly due to the higher electrical conductivity of the 5 phr MWCNT composition. In addition, the developed nanocomposites, regardless of MWCNT content, showed tenacious behavior at room temperature. The results reveal the possibility for tailoring the properties of insulating materials for application in electrical and electromagnetic shielding. Additionally, the good mechanical and thermal properties further widen the application range.
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Affiliation(s)
- Carlos Bruno Barreto Luna
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
- Correspondence:
| | - Emanuel Pereira do Nascimento
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
| | - Danilo Diniz Siqueira
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
| | - Bluma Guenther Soares
- Department of Metallurgic and Materials Engineering, Macromolecules Institute, Federal University of Rio de Janeiro, Rio de Janeiro 21941-598, RJ, Brazil
| | - Pankaj Agrawal
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
| | - Tomás Jeferson Alves de Mélo
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
| | - Edcleide Maria Araújo
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, PB, Brazil
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Gao Y, Bao D, Zhang M, Cui Y, Xu F, Shen X, Zhu Y, Wang H. Millefeuille-Inspired Thermal Interface Materials based on Double Self-Assembly Technique for Efficient Microelectronic Cooling and Electromagnetic Interference Shielding. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2022; 18:e2105567. [PMID: 34842337 DOI: 10.1002/smll.202105567] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/12/2021] [Revised: 10/14/2021] [Indexed: 06/13/2023]
Abstract
Owing to the increasing power density of miniaturized and high-frequency electronic devices, flexible thermal interface materials (TIMs) with the electromagnetic interference (EMI) shielding property are in urgent demand to maintain the system performance and reliability. Recently, carbon-based TIMs receive considerable attention due to the ultrahigh intrinsic thermal conductivity (TC). However, the large-scale production of such TIMs is restricted by some technical difficulties, such as production-induced defects of graphite sheets, poor microstructure architecture within the matrix, and nonnegligible interfacial thermal resistance result from the strong phono scattering. In this work, inspired by the structure and production process of millefeuille cakes, a unique double self-assembly strategy for fabricating ultrahigh thermal conductive TIMs with superior EMI shielding performance is demonstrated. The percolating and oriented multilayered microstructure enables the TIM to exhibit an ultrahigh in-plane TC of 233.67 W m-1 K-1 together with an outstanding EMI shielding effectiveness of 79.0 dB (at 12.4 GHz). In the TIM evaluation system, a nearly 45 °C decrease is obtained by this TIM when compared to the commercial material. The obtained TIM achieves the desired balance between thermal conduction and EMI shielding performance, indicating broad prospects in the fields of military applications and next-generation thermal management systems.
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Affiliation(s)
- Yueyang Gao
- State Key Laboratory of Chemical Engineering, Collaborative Innovation Centre of Chemical Science and Engineering, Department of Chemical Engineering and Technology, Tianjin University, Tianjin, 300350, China
| | - Di Bao
- College of Chemistry and Chemical Engineering, Northeast Petroleum University, Daqing, 163318, China
| | - Minghang Zhang
- State Key Laboratory of Chemical Engineering, Collaborative Innovation Centre of Chemical Science and Engineering, Department of Chemical Engineering and Technology, Tianjin University, Tianjin, 300350, China
| | - Yexiang Cui
- State Key Laboratory of Chemical Engineering, Collaborative Innovation Centre of Chemical Science and Engineering, Department of Chemical Engineering and Technology, Tianjin University, Tianjin, 300350, China
| | - Fei Xu
- State Key Laboratory of Chemical Engineering, Collaborative Innovation Centre of Chemical Science and Engineering, Department of Chemical Engineering and Technology, Tianjin University, Tianjin, 300350, China
| | - Xiaosong Shen
- Tianjin Key Lab Composite & Functional Materials, Department of Materials Science and Engineering, Tianjin University, Tianjin, 300072, China
| | - Yanji Zhu
- Tianjin Key Lab Composite & Functional Materials, Department of Materials Science and Engineering, Tianjin University, Tianjin, 300072, China
| | - Huaiyuan Wang
- State Key Laboratory of Chemical Engineering, Collaborative Innovation Centre of Chemical Science and Engineering, Department of Chemical Engineering and Technology, Tianjin University, Tianjin, 300350, China
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Fabrication of Carbon Fiber Reinforced Aromatic Polyamide Composites and Their Thermal Conductivities with a h-BN Filler. Polymers (Basel) 2020; 13:polym13010021. [PMID: 33374700 PMCID: PMC7793483 DOI: 10.3390/polym13010021] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2020] [Revised: 12/15/2020] [Accepted: 12/18/2020] [Indexed: 11/16/2022] Open
Abstract
In this study, a carbon fiber-reinforced thermoplastic composite was fabricated using a new aromatic polyamide (APA) as a matrix. Non-isothermal crystallization behaviors in the cooling process of APA resin (a semi-crystalline polymer) and composite were analyzed by using a differential scanning calorimeter (DSC). To determine the optimum molding conditions, processing parameters such as the molding temperature and time were varied during compression molding of the Carbon/APA composite. The tensile and flexural properties and morphologies of the fabricated composites were analyzed. Molding at 270 °C and 50 MPa for 5 min. showed relatively good mechanical properties and morphologies; thus, this condition was selected as the optimal molding condition. In addition, to enhance the thermal conductivity of the Carbon/APA composite, a study was conducted to add hexagonal boron nitride (h-BN) as a filler. The surface of h-BN was oxidized to increase its miscibility in the resin, which resulted in better dispersity in the APA matrix. In conclusion, a Carbon/APA (h-BN) composite manufactured under optimal molding conditions with an APA resin containing surface-treated h-BN showed a thermal conductivity more than twice that of the case without h-BN.
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Yin G, Wang Y, Wang W, Yu D. Multilayer structured PANI/MXene/CF fabric for electromagnetic interference shielding constructed by layer-by-layer strategy. Colloids Surf A Physicochem Eng Asp 2020. [DOI: 10.1016/j.colsurfa.2020.125047] [Citation(s) in RCA: 44] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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Zhou C, Qi S, Zhu P, Zhao Y, Xu Y, Dong X, Wang D. The methylene infrared vibration and dielectric behavior monitored by amide group arrangement for long chain polyamides. POLYMER 2020. [DOI: 10.1016/j.polymer.2020.122231] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Sui G, Liu D, Liu Y, Ji W, Zhang Q, Fu Q. The dispersion of CNT in TPU matrix with different preparation methods: solution mixing vs melt mixing. POLYMER 2019. [DOI: 10.1016/j.polymer.2019.121838] [Citation(s) in RCA: 21] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
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Conductive nylon-MXD6 composites prepared by melt compounding associated with formation of carbon black-covered PET domains serving as big conductive particles. POLYMER 2019. [DOI: 10.1016/j.polymer.2019.121809] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Li X, Wang L, Zhang Z, Kong D, Ao X, Xiao X. Electroactive High‐Temperature Shape Memory Polymers with High Recovery Stress Induced by Ground Carbon Fibers. MACROMOL CHEM PHYS 2019. [DOI: 10.1002/macp.201900164] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- Xiaofeng Li
- MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage School of Chemistry and Chemical Engineering Harbin Institute of Technology No. 92 West Dazhi Street Harbin 150001 P. R. China
| | - Liancai Wang
- Beijing Key Laboratory of Radiation Advanced Materials Beijing Research Center for Radiation Application No.10 Northroad Jiuxianqiao Beijing 10015 P. R. China
| | - Ziyan Zhang
- MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage School of Chemistry and Chemical Engineering Harbin Institute of Technology No. 92 West Dazhi Street Harbin 150001 P. R. China
| | - Deyan Kong
- MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage School of Chemistry and Chemical Engineering Harbin Institute of Technology No. 92 West Dazhi Street Harbin 150001 P. R. China
| | - Xinling Ao
- MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage School of Chemistry and Chemical Engineering Harbin Institute of Technology No. 92 West Dazhi Street Harbin 150001 P. R. China
| | - Xinli Xiao
- MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage School of Chemistry and Chemical Engineering Harbin Institute of Technology No. 92 West Dazhi Street Harbin 150001 P. R. China
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Chen L, Tuo XL, Fan XC, Xie CJ, Guo BH, Yu J, Hu P, Guo ZX. Enhanced Mechanical Properties of Poly(arylene sulfide sulfone) Membrane by Co-electrospinning with Poly(m-xylene adipamide). CHINESE JOURNAL OF POLYMER SCIENCE 2019. [DOI: 10.1007/s10118-019-2297-x] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
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Han F, Zhang Z, Niu N, Li J. Preparation and Characterization of SiO2/Co and C/Co Nanocomposites as Fisher-Tropsch Catalysts for CO2 Hydrogenation. Chem Res Chin Univ 2018. [DOI: 10.1007/s40242-018-7381-1] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Wei Y, Huang R, Dong P, Qi XD, Fu Q. Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory via Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers. CHINESE JOURNAL OF POLYMER SCIENCE 2018. [DOI: 10.1007/s10118-018-2138-3] [Citation(s) in RCA: 34] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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