The effects of different surface treatments applied to milled PMMA denture base material on repair bond strength

Flexural strength of repaired denture base materials manufactured for the CAD-CAM technique

PURPOSE

To evaluate the flexural properties of repaired poly(methylmethacrylate) (PMMA) denture base materials for computer-aided design/computer-aided manufacturing (CAD-CAM) and to compare them with heat-activated polymerized PMMA.

METHODS

A total of 288 specimens (65 × 10 × 2.5 mm) were prepared using both CAD-CAM and conventional blocks and repaired using autopolymerizing and visible-light polymerizing (VLC) materials. Microwave energy, water storage and hydroflask polymerization were applied as additional post-polymerization cycles after the repair process. The flexural strength (FS) of the specimens was evaluated using the three-point bending test. Data were evaluated statistically using 2-way ANOVA followed by Bonferroni's correction to determine the significance of differences between the groups (P ≤ 0.05).

RESULTS

The FS of the denture base materials for CAD-CAM was significantly higher than that for the heat-activated group (P ≤ 0.05). The FS was significantly highest when microwave energy was used for the post-polymerization cycle. The FS values for all groups repaired with VLC resin were significantly lower than for the autopolymerization group (P ≤ 0.05).

CONCLUSION

The flexural properties of denture base materials for CAD-CAM repaired using autopolymerizing acrylic resins can recover by 50-70%. Additional post-polymerization cycles for autopolymerizing repair resin can be suggested to improve the clinical service properties of repaired dentures.

Novel biocompatible denture material incorporating type I collagen with improved functional properties for oral health

The use of collagen is the recent development in various medical fields. Huge quantities of hide and skin trimmings are generated during the leather processing are wasted or underutilized. Trimmings contain collagen which can be beneficially extracted and utilized for high value products. Poly methyl methacrylate based denture materials exhibit serious concerns such as high porosity, presence of residual monomer, shrinkage, distortion and high rate of deterioration of the materials. This study aims to incorporate extracted Type I collagen with polymer to obtain denture base and investigate its chemical and mechanical properties. The present research methodology also reduces the quantity of monomer and acrylic resin usage. The collagen was extracted from animal skin and hide trimmings which are otherwise disposed as wastes. This study investigated the effect of visco-elastic characteristics of resulted specimens and their transition temperature, mechanical properties, decomposition temperature and leachability. The collagen-based specimens have better tensile strength with high decomposition temperature compared to control specimens. Scanning Electron Microscopy analysis revealed that the experimental specimens was cohesive and homogeneous which explained the higher tensile and decomposition values. The study suggests that collagen cross-linked acrylic denture base exhibit better mechanical and thermal resistance properties when compared to control specimens. The study indicates that biomaterials are emerging as smart products of value in human health.

Effect of various surface treatments on relining bond strength of CAD-CAM denture base materials

PURPOSE

The aim of this study was to analyze the impact of various surface treatments and production methods on the shear bond strength (SBS) between reline material and denture base resins.

MATERIALS AND METHODS

One-hundred-twenty specimens were produced using conventional heat-polymerization, subtractive, and additive techniques. Each group consisted of 40 specimens. The specimens were divided into four subgroups, each with 10 samples, for surface treatments. These subgroups were: (1) Control-only monomer application, (2) 50 μm airborne-particle abrasion, (3) 110 μm airborne-particle abrasion, and (4) Roughening with tungsten carbide bur. Representative specimens from each subgroup were examined under SEM. Then, auto-polymerized resin was condensed in the center of the specimens. Specimens were subjected to thermal aging (5000 cycles at 5-55°C). The SBS test was conducted and failure loads were recorded. The data were evaluated by two-way ANOVA and Tukey pairwise multiple comparisons method (p < 0.05).

RESULTS

The additively produced group showed significantly lower SBS than conventional and subtractive groups (p < 0.001), with no significant differences between the subtractive and conventional groups. Specimens that underwent monomer application only showed the lowest SBS among surface treatments, while 50 μm airborne-particle abrasion showed the highest SBS. Based on the partial eta-squared analysis results, the surface treatment mainly impacted SBS.

CONCLUSIONS

Among the surface treatment methods, treating denture bases with 50 μm airborne-particle abrasion is more effective for maintaining adhesion, especially in the additive technique.

Effect of repair and surface treatments on the strength of digitally fabricated resin-based dental prostheses: A systematic review of in vitro studies

OBJECTIVE

This review investigated the current literature pertaining to the repairability of computer-aided design-computer-aided manufacturing (CAD-CAM) milled and three-dimensional (3D) printed resin-based dental prostheses (RBDPs) as well as the appropriate surface treatment for each repair material that will produce adequate repair bond strength.

DATA/SOURCES

PubMed, Web of Science, and Scopus databases were searched for published articles involving repair of CAD-CAM RBDPs between January 2010 and June 2023. Data were collected and analyzed to reveal the surface treatment effects, suggested repair materials, and strength of repaired RBDPs.

STUDY SELECTION

Out of 164 retrieved titles, 11 studies were included, of which five investigated the repair of 3D-printed RBDPs, three investigated the repair of CAD-CAM milled resins, and three investigated both materials. Additionally, of the included studies, seven investigated denture base resins, three studied provisional restoration resins, and one evaluated 3D-printed intraoral splints. Various surface treatments were suggested, with air-abrasive methods being the most commonly used. Different materials for resin repair were proposed and used, including auto-polymerized, reline, and composite resins. For 3D-printed resins, repair with Bis-acrylic/Bis-GMA composites improved repair strength.

CONCLUSION

Surface treatments positively affected the repair strength of conventional and milled RBDPs. However, challenges remain relevant to the repair of 3D-printed resins owing to composition mismatches and fabrication techniques. Therefore, further investigation is required to develop new 3D-printed resins.

CLINICAL SIGNIFICANCE

CAD-CAM milled resins have satisfactory repair strength, which increases with surface treatment. The repair of 3D-printed resins has proven challenging even with surface treatments. However, composite resins are the materials of choice.

The effect of various surface treatments on the repair bond strength of denture bases produced by digital and conventional methods

There is limited information on the repairability of prostheses produced with digital technology. This study aims to evaluate various surface treatments on flexural bond strength of repaired dentured base resins produced by digital and conventional methods. A total of 360 samples were prepared from one heat-polymerized, one CAD/CAM milled and one 3D printed denture base materials. All of the test samples were subjected to thermocycling (5-55 °C, 5000 cycles) before and after repair with auto-polymerizing acrylic resin. The test samples were divided into five subgroups according to the surface treatment: grinding with silicon carbide (SC), sandblasting with Al2O3 (SB), Er:YAG laser (L), plasma (P) and negative control (NC) group (no treatment). In addition, the positive control (PC) group consisted of intact samples for the flexural strength test. Surface roughness measurements were performed with a profilometer. After repairing the test samples, a universal test device determined the flexural strength values. Both the surface topography and the fractured surfaces of samples were examined by SEM analysis. The elemental composition of the tested samples was analyzed by EDS. Kruskal-Wallis and Mann-Whitney U tests were performed for statistical analysis of data. SB and L surface treatments statistically significantly increased the surface roughness values of all three materials compared to NC subgroups (p < 0.001). The flexural strength values of the PC groups in all three test materials were significantly higher than those of the other groups (p < 0.001). The repair flexural strength values were statistically different between the SC-SB, L-SB, and NC-SB subgroups for the CAD/CAM groups, and the L-SC and L-NC subgroups for the 3D groups (p < 0.001). The surface treatments applied to the CAD/CAM and heat-polymerized groups did not result in a statistically significant difference in the repair flexural strength values compared to the NC groups (p > 0.05). Laser surface treatment has been the most powerful repair method for 3D printing technique. Surface treatments led to similar repair flexural strengths to untreated groups for CAD/CAM milled and heat-polymerized test samples.

Effect of Surface Textures and Fabrication Methods on Shear Bond Strength Between Titanium Framework and Auto-Polymerizing Acrylic Repair Resin

The aim of the study was to evaluate the effect of airborne particle abrasion (using different sizes of alumina particles) on the shear bond strength (SBS) between cast and milled titanium metal frameworks and auto-polymerizing acrylic repair resin. Forty flat cylindrical titanium disks were divided into two main divisions: cast and milled titanium. The two divisions were further subdivided into four groups based on metal surface treatment. Three particle sizes of aluminum oxide air abrasive powders (50µm, 110µm, and 250µm) were used for metal surface treatment by airborne particle abrasion. One group was the control group with no surface treatment. Auto-polymerizing acrylic repair resin was applied to all titanium disks. The specimens were subjected to SBS testing using a universal testing machine (Instron Corporation, Norwood, Massachusetts, United States). Surface evaluation was performed using a scanning electron microscope. One-way ANOVA was used for statistical analysis. The results showed a significant increase in SBS after airborne particle abrasion of both milled and cast titanium groups (p<0.001). The SBS was directly proportional to the size of the aluminum oxide particles. The milled titanium group showed higher SBS values than the cast group when the surface was not treated with alumina particles (p < 0.001) and when the surface was treated with the smaller particle sizes of 50 µm, whereas the cast group demonstrated higher SBS values than the milled group (p < 0.01) when the particle size was increased to 110 µm and 250 µm. It could be concluded that SBS between titanium metal frameworks and auto-polymerizing repair acrylic resin was directly related to the size of the alumina airborne particle abrasives. The fabrication method of the titanium framework also influenced the SBS as the untreated milled frameworks demonstrated favorable SBS values compared to the untreated cast frameworks.