Geometrical Confining Effects in Compression Molding of Co-continuous Polymer Blends

Three-Dimensional Microfibrous Scaffold with Aligned Topography Produced via a Combination of Melt-Extrusion Additive Manufacturing and Porogen Leaching for In Vitro Skeletal Muscle Modeling

Skeletal muscle tissue (SMT) has a highly hierarchical and anisotropic morphology, featuring aligned and parallel structures at multiple levels. Various factors, including trauma and disease conditions, can compromise the functionality of skeletal muscle. The in vitro modeling of SMT represents a useful tool for testing novel drugs and therapies. The successful replication of SMT native morphology demands scaffolds with an aligned anisotropic 3D architecture. In this work, a 3D PCL fibrous scaffold with aligned morphology was developed through the synergistic combination of Melt-Extrusion Additive Manufacturing (MEAM) and porogen leaching, utilizing PCL as the bulk material and PEG as the porogen. PCL/PEG blends with different polymer ratios (60/40, 50/50, 40/60) were produced and characterized through a DSC analysis. The MEAM process parameters and porogen leaching in bi-distilled water allowed for the development of a micrometric anisotropic fibrous structure with fiber diameters ranging from 10 to 100 µm, depending on PCL/PEG blend ratios. The fibrous scaffolds were coated with Gelatin type A to achieve a biomimetic coating for an in vitro cell culture and mechanically characterized via AFM. The 40/60 PCL/PEG scaffolds yielded the most homogeneous and smallest fibers and the greatest physiological stiffness. In vitro cell culture studies were performed by seeding C2C12 cells onto a selected scaffold, enabling their attachment, alignment, and myotube formation along the PCL fibers during a 14-day culture period. The resultant anisotropic scaffold morphology promoted SMT-like cell conformation, establishing a versatile platform for developing in vitro models of tissues with anisotropic morphology.

Solid-state compounding of immiscible PCL-PEO blend powders for molding processes

Solid-state milling is a promising ecologically friendly method for fabricating polymeric blend and composite powder raw materials for several subsequent manufacturing processes. Biodegradable polymers, blends, and composites are expected to find extensive use by industry due to their environmental friendliness and acceptable mechanical and thermal properties for several applications. Poly-ε-caprolactone (PCL), poly-ethylene-oxide (PEO), and their blends have attracted so much attention to replace commodity polymers in future applications. Therefore, in the current research, bulk compounding of PCL-PEO blends with various compositions using solid-state cryomilling was investigated. Structural, mechanical, thermal, and hydrophilicity properties were examined on samples obtained by compression molding to explore the capabilities of the milling process for various applications. Morphology of the blends was explored by scanning electron microscopy (SEM), which showed a clear phase separation in blends after heating. Dispersed as well as co-continuous morphologies were achieved by varying composition. Differential scanning calorimetry (DSC) and x-ray diffraction (XRD) of the blends indicated insignificant amorphization by milling. Tensile strength, modulus, and percentage elongation at break of the blends demonstrated significant variations due to processing parameters.