Adsorbent screening for biobutanol separation by adsorption: kinetics, isotherms and competitive effect of other compounds

An investigation into the adsorption mechanism of n-butanol by ZIF-8: a combined experimental and ab initio molecular dynamics approach

The zeolitic imidazolate framework, ZIF-8, has been shown by experimental methods to have a maximum saturation adsorption capacity of 0.36 g g^-1 for n-butanol from aqueous solution, equivalent to a loading of 14 butanol molecules per unit cell or 7 molecules per sodalite β-cage. Diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) shows the presence of hydrogen bonding between adsorbed butanol molecules within the cage; the presence of three different O-H stretching modes indicates the formation of butanol clusters of varying size. Ab initio molecular dynamics simulations show the formation of intermolecular hydrogen bonding between the butanol molecules, with an average hydrogen-bond coordination number of 0.9 after 15 ps simulation time. The simulations also uniquely demonstrate the presence of weaker interactions between the alcohol O-H group and the π-orbital of the imidazole ring on the internal surface of the cage during early stages of adsorption. The calculated adsorption energy per butanol molecule is -33.7 kJ mol^-1, confirming that the butanol is only weakly bound, driven primarily by the hydrogen bonding. Solid-state MAS NMR spectra suggest that the adsorbed butanol molecules possess a reasonable degree of mobility in their adsorbed state, rather than being rigidly held in specific sites. 2D ¹³C-¹H heteronuclear correlation (HETCOR) experiments show interactions between the butanol aliphatic chain and the ZIF-8 framework experimentally, suggesting that O-H interactions with the π-orbital are only short lived. The insight gained from these results will allow the design of more efficient ways of recovering and isolating n-butanol, an important biofuel, from low-concentration solutions.

Zeolites in Adsorption Processes: State of the Art and Future Prospects

Zeolites have been widely used as catalysts, ion exchangers, and adsorbents since their industrial breakthrough in the 1950s and continue to be state-of the-art adsorbents in many separation processes. Furthermore, their properties make them materials of choice for developing and emerging separation applications. The aim of this review is to put into context the relevance of zeolites and their use and prospects in adsorption technology. It has been divided into three different sections, i.e., zeolites, adsorption on nanoporous materials, and chemical separations by zeolites. In the first section, zeolites are explained in terms of their structure, composition, preparation, and properties, and a brief review of their applications is given. In the second section, the fundamentals of adsorption science are presented, with special attention to its industrial application and our case of interest, which is adsorption on zeolites. Finally, the state-of-the-art relevant separations related to chemical and energy production, in which zeolites have a practical or potential applicability, are presented. The replacement of some of the current separation methods by optimized adsorption processes using zeolites could mean an improvement in terms of sustainability and energy savings. Different separation mechanisms and the underlying adsorption properties that make zeolites interesting for these applications are discussed.

Separation of biobutanol from ABE fermentation broth using lignin as adsorbent: A totally sustainable approach with effective utilization of lignocellulose

Adsorption is considered to be a promising butanol recovery method for solving the issue of inhibition in the ABE (acetone-butanol-ethanol) fermentation. As a byproduct in the second generation biobutanol industry, lignin was found to be a good adsorbent for the butanol enrichment. It is conducive to the full utilization of renewable lignocellulose biomass resource. Kinetic and equilibrium experiments indicated that lignin had a satisfactory adsorption rate and capacity that are comparable to those of many synthetic materials. Multicomponent adsorption experiments revealed that lignin had higher adsorption selectivity toward butanol than that of ethanol and acetone. The adsorption capacity of lignin for butanol first increased and then gradually decreased with increasing temperature. And maximum adsorption capacity reached 304.66 mg g^-1 at 313 K. The inflection point of temperature is close to the ABE fermentation temperature of 310 K. The condensed butanol by desorption was 145 g L^-1, with a satisfying regeneration performance. ¹H NMR and FT-IR spectra indicated that the aromatic units of lignin formed π-systems with A/B/E. The π-system is particularly significant for butanol due to its longer hydrocarbon chain. These results could contribute to the emerging lignin-based materials for butanol separation.

Energy-Saving and Sustainable Separation of Bioalcohols by Adsorption on Bone Char

The separation of ethanol, propanol, and butanol from aqueous solutions was studied using adsorption on bone char. Adsorption kinetics and thermodynamic parameters of this separation method were studied at different conditions of pH and temperature. Results showed that the maximum adsorption capacities of these bioalcohols were obtained at pH 6 and 20°C. An exothermic separation was identified, which can be mainly associated to hydrophobic interactions between bone char surface and bioalcohols. Binary adsorption studies were also performed using mixtures of these bioalcohols. An antagonistic adsorption was observed for all bioalcohols where the ethanol and propanol separation was significantly affected by butanol. A model based on an artificial neural network was proposed to correlate both single and binary adsorption isotherms of these bioalcohols with bone char. It was concluded that the bone char could be an interesting adsorbent for the sustainable separation and recovery of bioalcohols from fermentation broths, which are actually considered emerging liquid biofuels and relevant industrial chemicals.

Towards continuous industrial bioprocessing with solventogenic and acetogenic clostridia: challenges, progress and perspectives

The sustainable production of solvents from above ground carbon is highly desired. Several clostridia naturally produce solvents and use a variety of renewable and waste-derived substrates such as lignocellulosic biomass and gas mixtures containing H2/CO2 or CO. To enable economically viable production of solvents and biofuels such as ethanol and butanol, the high productivity of continuous bioprocesses is needed. While the first industrial-scale gas fermentation facility operates continuously, the acetone-butanol-ethanol (ABE) fermentation is traditionally operated in batch mode. This review highlights the benefits of continuous bioprocessing for solvent production and underlines the progress made towards its establishment. Based on metabolic capabilities of solvent producing clostridia, we discuss recent advances in systems-level understanding and genome engineering. On the process side, we focus on innovative fermentation methods and integrated product recovery to overcome the limitations of the classical one-stage chemostat and give an overview of the current industrial bioproduction of solvents.

Techno-Economic Analysis (TEA) of Different Pretreatment and Product Separation Technologies for Cellulosic Butanol Production from Oil Palm Frond

Among the driving factors for the high production cost of cellulosic butanol lies the pretreatment and product separation sections, which often demand high amounts of energy, chemicals, and water. In this study, techno-economic analysis of several pretreatments and product separation technologies were conducted and compared. Among the pretreatment technologies evaluated, low-moisture anhydrous ammonia (LMAA) pretreatment has shown notable potential with a pretreatment cost of $0.16/L butanol. Other pretreatment technologies evaluated were autohydrolysis, soaking in aqueous ammonia (SAA), and soaking in sodium hydroxide solution (NaOH) with pretreatment costs of $1.98/L, $3.77/L, and $0.61/L, respectively. Evaluation of different product separation technologies for acetone-butanol-ethanol (ABE) fermentation process have shown that in situ stripping has the lowest separation cost, which was $0.21/L. Other product separation technologies tested were dual extraction, adsorption, and membrane pervaporation, with the separation costs of $0.38/L, $2.25/L, and $0.45/L, respectively. The evaluations have shown that production of cellulosic butanol using combined LMAA pretreatment and in situ stripping or with dual extraction recorded among the lowest butanol production cost. However, dual extraction model has a total solvent productivity of approximately 6% higher than those of in situ stripping model.

Combined Minimum-Run Resolution IV and Central Composite Design for Optimized Removal of the Tetracycline Drug Over Metal⁻Organic Framework-Templated Porous Carbon

In this study, a minimum-run resolution IV and central composite design have been developed to optimize tetracycline removal efficiency over mesoporous carbon derived from the metal-organic framework MIL-53 (Fe) as a self-sacrificial template. Firstly, minimum-run resolution IV, powered by the Design-Expert program, was used as an efficient and reliable screening study for investigating a set of seven factors, these were: tetracycline concentration (A: 5-15 mg/g), dose of mesoporous carbons (MPC) (B: 0.05-0.15 g/L), initial pH level (C: 2-10), contact time (D: 1-3 h), temperature (E: 20-40 °C), shaking speed (F: 150-250 rpm), and Na+ ionic strength (G: 10-90 mM) at both low (-1) and high (+1) levels, for investigation of the data ranges. The 20-trial model was analyzed and assessed by Analysis of Variance (ANOVA) data, and diagnostic plots (e.g., the Pareto chart, and half-normal and normal probability plots). Based on minimum-run resolution IV, three factors, including tetracycline concentration (A), dose of MPC (B), and initial pH (C), were selected to carry out the optimization study using a central composite design. The proposed quadratic model was found to be statistically significant at the 95% confidence level due to a low P-value (<0.05), high R2 (0.9078), and the AP ratio (11.4), along with an abundance of diagnostic plots (3D response surfaces, Cook's distance, Box-Cox, DFFITS, Leverage versus run, residuals versus runs, and actual versus predicted). Under response surface methodology-optimized conditions (e.g., tetracycline concentration of 1.9 mg/g, MPC dose of 0.15 g/L, and pH level of 3.9), the highest tetracycline removal efficiency via confirmation tests reached up to 98.0%-99.7%. Also, kinetic intraparticle diffusion and isotherm models were systematically studied to interpret how tetracycline molecules were absorbed on an MPC structure. In particular, the adsorption mechanisms including "electrostatic attraction" and "π-π interaction" were proposed.

Integrated Vacuum Stripping and Adsorption for the Efficient Recovery of (Biobased) 2-Butanol

Biobased 2-butanol offers high potential as biofuel, but its toxicity toward microbial hosts calls for efficient techniques to alleviate product inhibition in fermentation processes. Aiming at the selective recovery of 2-butanol, the feasibility of a process combining in situ vacuum stripping followed by vapor adsorption has been assessed using mimicked fermentation media. The experimental vacuum stripping of model solutions and corn stover hydrolysate closely aligned with mass transfer model predictions. However, the presence of lignocellulosic impurities affected 2-butanol recovery yields resulting from vapor condensation, which decreased from 96 wt % in model solutions to 40 wt % using hydrolysate. For the selective recovery of 2-butanol from a vapor mixture enriched in water and carbon dioxide, silicalite materials were the most efficient, particularly at low alcohol partial pressures. Integrating in situ vacuum stripping with vapor adsorption using HiSiv3000 proved useful to effectively concentrate 2-butanol above its azeotropic composition (>68 wt %), facilitating further product purification.

Separation of Organic Compounds from ABE Model Solutions via Pervaporation Using Activated Carbon/PDMS Mixed Matrix Membranes

The pervaporation separation of organic compounds from acetone-butanol-ethanol (ABE) fermentation model solutions was studied using activated carbon (AC) nanoparticle-poly (dimethylsiloxane) (PDMS) mixed matrix membranes (MMM). The effects of the operating conditions and nanoparticle loading content on the membrane performance have been investigated. While the separation factor increased continuously, with an increase in the concentration of nanoparticles, the total flux reached a maximum in the MMM with 8 wt % nanoparticle loading in PDMS. Both the separation factor for ABE and the total permeation flux more than doubled for the MMM in comparison to those of neat PDMS membranes prepared in this study.

Removal of ammonium from fish farms by biochar obtained from rice straw: Isotherm and kinetic studies for ammonium adsorption

Ammonium is a water pollutant that harms the environment, particularly fisheries. Rice straw is also an economic waste of rice, with millions of tons produced per year around the world. In this paper, physical and chemical procedures for the modification of rice straw were studied. The kinetic and isothermal adsorption trends were investigated, including the ammonium removal efficiency, the contact time of the adsorbent, the amount of adsorbent, and the initial concentration of NH4+. The effect of temperature and pH on the adsorption process was discussed. The removal efficiency of NH4+ recorded 43, 53.7, and 69.5%, with maximum adsorption values of 2.9, 3.5, and 4.5 mg/g at temperatures of 25 ± 5, 35 ± 5, and 45 ± 5°C, respectively, at pH 7.5. The biochar obtained from rice follows the pseudo-second-order equation for ammonium adsorption kinetics (R2 = 0.98). The adsorption isotherm follows Freundlich’s model (R2 = 0.99) and Langmuir’s model (R2 = 0.98).

Intensified Biobutanol Recovery by using Zeolites with Complementary Selectivity

A vapor-phase adsorptive recovery process is proposed as an alternative way to isolate biobutanol from acetone-butanol-ethanol (ABE) fermentation media, offering several advantages compared to liquid phase separation. The effect of water, which is still present in large quantities in the vapor phase, on the adsorption of the organics could be minimized by using hydrophobic zeolites. Shape-selective all-silica zeolites CHA and LTA were prepared and evaluated with single-component isotherms and breakthrough experiments. These zeolites show opposite selectivities; adsorption of ethanol is favorable on all-silica CHA, whereas the LTA topology has a clear preference for butanol. The molecular sieving properties of both zeolites allow easy elimination of acetone from the mixture. The molecular interaction mechanisms are studied by density functional theory (DFT) simulations. The effects of mixture composition, humidity and total pressure of the vapor stream on the selectivity and separation behavior are investigated. Desorption profiles are studied to maximize butanol purity and recovery. The combination of LTA with CHA-type zeolites (Si-CHA or SAPO-34) in sequential adsorption columns with alternating adsorption and desorption steps allows butanol to be recovered in unpreceded purity and yield. A butanol purity of 99.7 mol % could be obtained at nearly complete butanol recovery, demonstrating the effectiveness of this technique for biobutanol separation processes.

Butanol production in acetone-butanol-ethanol fermentation with in situ product recovery by adsorption

Activated carbon Norit ROW 0.8, zeolite CBV901, and polymeric resins Dowex Optipore L-493 and SD-2 with high specific loadings and partition coefficients were studied for n-butanol adsorption. Adsorption isotherms were found to follow Langmuir model, which can be used to estimate the amount of butanol adsorbed in acetone-butanol-ethanol (ABE) fermentation. In serum-bottle fermentation with in situ adsorption, activated carbon showed the best performance with 21.9g/L of butanol production. When operated in a fermentor, free- and immobilized-cell fermentations with adsorption produced 31.6g/L and 54.6g/L butanol with productivities of 0.30g/L·h and 0.45g/L·h, respectively. Thermal desorption produced a condensate containing ∼167g/L butanol, which resulted in a highly concentrated butanol solution of ∼640g/L after spontaneous phase separation. This in situ product recovery process with activated carbon is energy efficient and can be easily integrated with ABE fermentation for n-butanol production.

Solar-Light-Driven Renewable Butanol Separation by Core-Shell Ag@ZIF-8 Nanowires

Core-shell Ag@ZIF-8 nanowires, where single Ag nanowires are coated with uniform zeolitic-imidazolate-framework-8 (ZIF-8) shells, successfully realize renewable adsorptive separation of low concentrations of butanol from an aqueous medium under solar light irradiation by taking advantage of the exceptional adsorption capability of the ZIF-8 shells toward butanol and the unique plasmonic photothermal effect of the Ag nanowire cores. Impressively, the high separation efficiency is maintained as almost unchanged, even after 10 adsorption/desorption cycles.