Improved similarity based prognostics method for turbine engine degradation with degradation consistency test

Slow feature-based feature fusion methodology for machinery similarity-based prognostics

Similarity-based prediction methods utilize degradation trend analysis based on degradation indicators (DIs). These methods are gaining prominence in industrial predictive maintenance because they effectively address prognostics for machines with unknown failure mechanisms. However, current studies often neglect the discrepancies in degradation trends when constructing DIs from multi-sensor data and lack automatic normalization of operating regimes during feature fusion. In this study, a feature fusion methodology based on a signal-to-noise ratio metric that leverages slow feature analysis (SFA) is proposed. This customized metric utilizes SFA to quantify degradation trend discrepancies of constructed DIs, while automatically filtering out the effects of multiple operating regimes during feature fusion. The effectiveness and superiority of the proposed method are demonstrated using publicly available aero-engine and rolling bearing datasets.

Turbofan Engine Health Assessment Based on Spatial-Temporal Similarity Calculation

Aiming at the problem of the remaining useful life prediction accuracy being too low due to the complex operating conditions of the aviation turbofan engine data set and the original noise of the sensor, a residual useful life prediction method based on spatial-temporal similarity calculation is proposed. The first stage is adaptive sequence matching, which uses the constructed spatial-temporal trajectory sequence to match the sequence to find the optimal matching sample and calculate the similarity between the two spatial-temporal trajectory sequences. In the second stage, the weights of each part are assigned by the two weight allocation algorithms of the weight training module, and then the final similarity is calculated by the similarity calculation formula of the life prediction module, and the final predicted remaining useful life is determined according to the size of the similarity and the corresponding remaining life. Compared with a single model, the proposed method emphasizes the consistency of the test set and the training set, increases the similarity between samples by sequence matching with other spatial-temporal trajectories, and further calculates the final similarity and predicts the remaining use through the weight allocation module and the life prediction module. The experimental results show that compared with other methods, the root mean square error (RMSE) index and the remaining useful life health score (Score) index are reduced by 12.6% and 14.8%, respectively, on the FD004 dataset, and the RMSE index is similar to that in other datasets; the Score index is reduced by about 10%, which improves the prediction accuracy of the remaining useful life and can provide favorable support for the operation and maintenance decision of turbofan engines.