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Luo P, Chen Z, Chen X, Ma W. Deep Desulfurization of High-Sulfur Petroleum Coke via Alkali Catalytic Roasting Combined with Ultrasonic Oxidation. MATERIALS (BASEL, SWITZERLAND) 2024; 17:2609. [PMID: 38893875 PMCID: PMC11173515 DOI: 10.3390/ma17112609] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/27/2024] [Revised: 05/20/2024] [Accepted: 05/24/2024] [Indexed: 06/21/2024]
Abstract
The sulfur in petroleum coke is harmful to carbon products, underscoring the importance of desulfurization for high-sulfur petroleum coke. This paper proposes a method combining alkaline catalytic roasting with ultrasonic oxidation for the deep desulfurization of high-sulfur petroleum coke. The results show that the desulfurization rate reaches 88.99% and the sulfur content is reduced to 0.83 wt.% under a coke particle size of 96-75 μm, sodium-hydroxide-to-petroleum-coke ratio of 50%, roasting temperature of 700 °C, and holding time of 2 h. The alkali-calcined petroleum coke is ultrasonically oxidized and desulfurized in peracetic acid. The results show that, under a hydrogen peroxide content of 10%, hydrogen-peroxide-(liquid)-to-petroleum-coke (solid) ratio of 20 mL/g, acetic acid content of 5 mL, ultrasonic power of 300 W, reaction temperature of 60 °C, and reaction duration of 4 h, the sulfur content is reduced to 0.15 wt.% and the total desulfurization reaches 98.01%. Through a series of characterizations, the proposed desulfurization mechanism is verified. Alkali roasting effectively removes a significant portion of sulfur in petroleum coke. However, the elimination of certain sulfur compounds, such as the more complex thiophene, presents challenges. The thiophene content is subsequently removed via ultrasonic oxidation.
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Affiliation(s)
- Pen Luo
- Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, China; (P.L.); (W.M.)
- State Key Laboratory of Complex Nonferrous Metal Resources Cleaning Utilization in Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China
| | - Zhengjie Chen
- Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, China; (P.L.); (W.M.)
- State Key Laboratory of Complex Nonferrous Metal Resources Cleaning Utilization in Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China
- The National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology, Kunming 650093, China
| | - Xiuhua Chen
- The National Engineering Laboratory for Vacuum Metallurgy, School of Materials and Energy, Yunnan University, Kunming 650093, China;
| | - Wenhui Ma
- Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, China; (P.L.); (W.M.)
- State Key Laboratory of Complex Nonferrous Metal Resources Cleaning Utilization in Yunnan Province, Kunming University of Science and Technology, Kunming 650093, China
- The National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology, Kunming 650093, China
- School of Engineering, Yunnan University, Kunming 650500, China
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Mechanistic Understanding of Gordonia sp. in Biodesulfurization of Organosulfur Compounds. Curr Microbiol 2022; 79:82. [PMID: 35107610 DOI: 10.1007/s00284-022-02770-3] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2020] [Accepted: 01/18/2022] [Indexed: 11/03/2022]
Abstract
Although conventional oil refining process like hydrodesulfurization (HDS) is capable of removing sulfur compounds present in crude oil, it cannot desulfurize recalcitrant organosulfur compounds such as dibenzothiophenes (DBTs), benzothiophenes (BTs), etc. Biodesulfurization (BDS) is a process of selective removal of sulfur moieties from DBT or BT by desulfurizing microbes. Therefore, BDS can be used as a complementary and economically feasible technology to achieve deep desulfurization of crude oil without affecting the calorific value. In the recent past, members of biodesulfurizing actinomycete genus Gordonia, isolated from versatile environments like soil, activated sludge, human beings etc. have been greatly exploited in the field of petroleum refining technology. The bacterium Gordonia sp. is slightly acid-fast and has been used for unconventional but potential oil refining processes like BDS in petroleum refineries. Gordonia sp. is unique in a way, that it can desulfurize both aliphatic and aromatic organosulfurs without affecting the calorific value of hydrocarbon molecules. Till date, approximately six different species and nineteen strains of the genus Gordonia have been recognized for BDS activity. Various factors such as enzyme specificity, availability of essential cofactors, feedback inhibition, toxicity of organic pollutants and the oil-water separations limit the desulfurization rate of microbial biocatalyst and influence its commercial applications. The current review selectively highlights the role of this versatile genus in removing sulfur from fossil fuels, mechanisms and future prospects on sustainable environment friendly technologies for crude oil refining.
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Diesel-born organosulfur compounds stimulate community re-structuring in a diesel-biodesulfurizing consortium. BIOTECHNOLOGY REPORTS (AMSTERDAM, NETHERLANDS) 2020; 28:e00572. [PMID: 33365264 PMCID: PMC7749429 DOI: 10.1016/j.btre.2020.e00572] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/13/2020] [Revised: 10/25/2020] [Accepted: 11/21/2020] [Indexed: 12/22/2022]
Abstract
We enriched and characterized a biodesulfurizing consortium (designated as MG1). The MG1 consortium reduced the total sulfur of diesel by 25 % and utilized each of the diesel-born compounds dibenzothiophene (DBT), benzothiophene (BT), 4-methyldibenzothiophene (4-MDBT) and 4, 6-dimethyldibenzothiophene (4, 6-DMDBT) as a sole sulfur source. MiSeq analysis revealed compositional shifts in the MG1 community according to the type of the sulfur source. A DBT-grown MG1 culture had Klebsiella, Pseudomonas, Rhodococcus and Sphingomonas as the most abundant genera. When diesel or 4, 6-DMDBT was provided as a sole sulfur source, Klebsiella and Pseudomonas spp. were the most abundant. In the BT culture, Rhodococcus spp. were the key biodesulfurizers, while Klebsiella, Pseudomonas and Sphingomonas spp. dominated the 4-MDBT-grown consortium. MG1 also utilized 2-hydroxybiphenyl (the product of the 4S biodesulfurization pathway) where Pseudomonas spp. uniquely dominated the consortium. The data improves our understanding of the sulfur source-driven structural adaptability of biodesulfurizing consortia.
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Sowani H, Kulkarni M, Zinjarde S. Harnessing the catabolic versatility of Gordonia species for detoxifying pollutants. Biotechnol Adv 2019; 37:382-402. [DOI: 10.1016/j.biotechadv.2019.02.004] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2018] [Revised: 01/12/2019] [Accepted: 02/11/2019] [Indexed: 11/26/2022]
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Optimal Production of a Rhodococcus erythropolis ATCC 4277 Biocatalyst for Biodesulfurization and Biodenitrogenation Applications. Appl Biochem Biotechnol 2017; 183:1375-1389. [DOI: 10.1007/s12010-017-2505-5] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2017] [Accepted: 05/04/2017] [Indexed: 11/25/2022]
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Fatahi A, Sadeghi S. Biodesulphurization of gasoline by Rhodococcus erythropolis supported on polyvinyl alcohol. Lett Appl Microbiol 2017; 64:370-378. [PMID: 28266721 DOI: 10.1111/lam.12729] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/22/2016] [Revised: 02/07/2017] [Accepted: 02/22/2017] [Indexed: 11/29/2022]
Abstract
A new biodesulphurization (BDS) method has been considered using Rhodococcus erythropolis supported on polyvinyl alcohol (PVA) for BDS of thiophene as a gasoline sulphur model compound in n-hexane as the solvent, subsequently this biocatalyst has been applied to BDS of gasoline samples. The obtained results according to UV-Spectrophotometer analysis at 240 nm showed that 97·41% of thiophene at the optimum condition of primary concentration 80 mg l-1 , pH = 7, by 0·1 g of biocatalyst in 30°C and after 20 h of contact time has been degraded. These optimum conditions have been applied to gasoline BDS and the biodegradation of gasoline thiophenic compounds have been investigated by gas chromatography-mass spectrometry (GC-MS). According to GC-MS, thiophene and its 2-methyl, 3-methyl and 2- ethyl derivatives had acceptable biodegradation efficiencies of about 26·67, 21·03, 23·62% respectively. Also, benzothiophene that has been detected in a gasoline sample had 38·89% biodegradation efficiency at optimum conditions, so biomodification of PVA by R. erythropolis produces biocatalysts with an active metabolism that facilitates the interaction of bacterial strain with gasoline thiophenic compounds. The morphology and surface functional groups of supported R. erythropolis on PVA have been investigated by scanning electron microscope (SEM) and FT-IR spectroscopy respectively. SEM images suggest some regular layered shape for the supported bacteria. FT-IR spectra indicate a desirable interaction between bacterial cells and polymer supports. Also, the recovery of biocatalyst has been investigated and after three times of using in BDS activity, its biocatalytic ability had no significant decreases. SIGNIFICANCE AND IMPACT OF THE STUDY The biomodification of polyvinyl alcohol by Rhodococcus erythropolis described herein produces a new biocatalyst which can be used for significantly reducing the thiophenic compounds of gasoline and other fossil fuels. The immobilization process is to increase the biodegradation efficiency of cells and accelerating the biodesulphurization process.
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Affiliation(s)
- A Fatahi
- Department of Chemical Engineering, College of Engineering, Islamic Azad University, Kermanshah Branch, Kermanshah, Iran
| | - S Sadeghi
- Department of Chemistry, College of Basic Sciences, Islamic Azad University, Kermanshah Branch, Kermanshah, Iran
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Abstract
1. Thianthrene is a sulfur-containing tricyclic molecule distributed widely within the macrostructure of hydrocarbon fossil fuels. Identified nearly 150 years ago, its chemistry has been widely explored leading to insights into reaction mechanisms and radical ion formation. 2. It has been claimed to have therapeutic application in the treatment of dermal infections and to interfere with enzyme and nucleic acid function, but appears to have little toxicity. 3. Following its oral administration to the rat, the majority remained within the gastrointestinal tract. After three days, about 88% was detected in the combined excreta with the remainder still within the animal. It is readily taken up into fish from the surrounding aqueous environment and has been placed within the "bioaccumulative category" to be regarded with concern. 4. Mammalian metabolism appeared to be restricted to ring carbon oxidation and subsequent glucuronic acid conjugation. Small amounts of sulfoxide and disulfoxide were also formed. No ring degradation was evident. Microorganisms similarly undertook aromatic ring hydroxylation but were able also to rupture the ring system by attacking the carbon-sulfur linkages and thereby degrading the molecule.
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Affiliation(s)
- Steve C Mitchell
- a Computational and Systems Medicine, Imperial College London , London , UK and
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Peng B, Zhou Z. Study on growth characteristic and microbial desulfurization activity of the bacterial stain MP12. Biochem Eng J 2016. [DOI: 10.1016/j.bej.2016.04.023] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Maass D, Todescato D, Moritz DE, Oliveira JV, Oliveira D, Ulson de Souza AA, Guelli Souza SMA. Desulfurization and denitrogenation of heavy gas oil by Rhodococcus erythropolis ATCC 4277. Bioprocess Biosyst Eng 2015; 38:1447-53. [DOI: 10.1007/s00449-015-1386-7] [Citation(s) in RCA: 25] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/06/2015] [Accepted: 03/02/2015] [Indexed: 10/23/2022]
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Kinetic model for microbial growth and desulphurisation with Enterobacter sp. Biotechnol Lett 2014; 37:375-81. [DOI: 10.1007/s10529-014-1694-z] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/24/2014] [Accepted: 10/03/2014] [Indexed: 10/24/2022]
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Biodesulfurization of a system containing synthetic fuel using Rhodococcus erythropolis ATCC 4277. Appl Biochem Biotechnol 2014; 174:2079-85. [PMID: 25163887 DOI: 10.1007/s12010-014-1189-3] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2014] [Accepted: 08/19/2014] [Indexed: 10/24/2022]
Abstract
The burning of fossil fuels has released a large quantity of pollutants into the atmosphere. In this context, sulfur dioxide is one of the most noxious gas which, on reacting with moist air, is transformed into sulfuric acid, causing the acid rain. In response, many countries have reformulated their legislation in order to enforce the commercialization of fuels with very low sulfur levels. The existing desulfurization processes cannot remove such low levels of sulfur and thus a biodesulfurization has been developed, where the degradation of sulfur occurs through the action of microorganisms. Rhodococcus erythropolis has been identified as one of the most promising bacteria for use in the biodesulfurization. In this study, the effectiveness of the strain R. erythropolis ATCC 4277 in the desulfurization of dibenzothiophene (DBT) was evaluated in a batch reactor using an organic phase (n-dodecane or diesel) concentrations of 20, 80, and 100 % (v/v). This strain was able to degrade 93.3, 98.0, and 95.5 % of the DBT in the presence of 20, 80, and 100 % (v/v) of dodecane, respectively. The highest value for the specific DBT degradation rate was 44 mmol DBT · kg DCW(-1) · h(-1), attained in the reactor containing 80 % (v/v) of n-dodecane as the organic phase.
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Biodesulfurization of dibenzothiophene and gas oil using a bioreactor containing a catalytic bed with Rhodococcus rhodochrous immobilized on silica. Biotechnol Lett 2014; 36:1649-52. [PMID: 24748430 DOI: 10.1007/s10529-014-1529-y] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/10/2014] [Accepted: 03/31/2014] [Indexed: 10/25/2022]
Abstract
Biodesulfurization (BDS) in a bioreactor packed with a catalytic bed of silica containing immobilized Rhodococcus rhodochrous was studied. Various bed lengths and support particle sizes were evaluated for BDS of dibenzothiophene (DBT) and gas oil. The sulfur-containing substrates were introduced separately into the bioreactor at different feed flows. Higher removal of sulfur from DBT and gas oil was achieved with a long bed, lower substrate flow, and larger sizes of immobilization particles. The packed bed bioreactor containing metabolic active cells was recycled and maintained BDS activity.
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Borzenkova NV, Veselova IA, Shekhovtsova TN. Biochemical methods of crude hydrocarbon desulfurization. ACTA ACUST UNITED AC 2013. [DOI: 10.1134/s2079086413040026] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Draft Genome Sequence of a Benzothiophene-Desulfurizing Bacterium, Gordona terrae Strain C-6. GENOME ANNOUNCEMENTS 2013; 1:1/3/e00381-13. [PMID: 23788548 PMCID: PMC3707597 DOI: 10.1128/genomea.00381-13] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
Gordona terrae strain C-6 was isolated from oil-contaminated soil and is capable of desulfurizing benzothiophene (BT). Here we report the draft genome sequence of G. terrae strain C-6, which may help to reveal the genetic basis of the BT biodesulfurization pathway.
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Aggarwal S, Karimi IA, Reinaldi Ivan G. In silico modeling and evaluation of Gordonia alkanivorans for biodesulfurization. MOLECULAR BIOSYSTEMS 2013; 9:2530-40. [DOI: 10.1039/c3mb70132h] [Citation(s) in RCA: 36] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
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Drzyzga O. The strengths and weaknesses of Gordonia: a review of an emerging genus with increasing biotechnological potential. Crit Rev Microbiol 2012; 38:300-16. [PMID: 22551505 DOI: 10.3109/1040841x.2012.668134] [Citation(s) in RCA: 52] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
Abstract
This review about the genus Gordonia provides a current overview of recent research on a young genus that was introduced in the year 1997 ( Stackebrandt et al., 1997 ). This emerging genus has attracted increasing environmental, industrial, biotechnological and medical interest during the last few years, in particular due to the capabilities of its members to degrade, transform, and synthesize organic compounds as well as to the pathogenic effects that have been described in many case studies. The number of publications about Gordonia has increased significantly after the year 2004 (the year of the first Gordonia review published by Arenskötter et al.) describing 13 new validly published species (type strains), many newly described physiological and metabolic capabilities, new patent applications and many new case reports of bacterial infections. Members of the genus Gordonia are widely distributed in nature and it is therefore important to unravel the species richness and metabolic potential of gordoniae in future studies to demonstrate their environmental impact especially on the degradation of persistent organic compounds and their ecological participation in the carbon cycle of organic material in soil and water. This review summarizes mainly the current state of importance and potential of the members of this genus for the environmental and biotechnological industry ("the strengthsâ) and briefly its pathogenic impact to humans ("the weaknessesâ).
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Affiliation(s)
- Oliver Drzyzga
- Department of Biochemistry and Molecular Biology I, Complutense University of Madrid, Madrid, Spain.
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Efficient biostimulation of native and introduced quorum-quenching Rhodococcus erythropolis populations is revealed by a combination of analytical chemistry, microbiology, and pyrosequencing. Appl Environ Microbiol 2011; 78:481-92. [PMID: 22081576 DOI: 10.1128/aem.06159-11] [Citation(s) in RCA: 41] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022] Open
Abstract
Degradation of the quorum-sensing (QS) signals known as N-acylhomoserine lactones (AHL) by soil bacteria may be useful as a beneficial trait for protecting crops, such as potato plants, against the worldwide pathogen Pectobacterium. In this work, analytical chemistry and microbial and molecular approaches were combined to explore and compare biostimulation of native and introduced AHL-degrading Rhodococcus erythropolis populations in the rhizosphere of potato plants cultivated in farm greenhouses under hydroponic conditions. We first identified gamma-heptalactone (GHL) as a novel biostimulating agent that efficiently promotes plant root colonization by AHL-degrading R. erythropolis population. We also characterized an AHL-degrading biocontrol R. erythropolis isolate, R138, which was introduced in the potato rhizosphere. Moreover, root colonization by AHL-degrading bacteria receiving different combinations of GHL and R138 treatments was compared by using a cultivation-based approach (percentage of AHL-degrading bacteria), pyrosequencing of PCR-amplified rrs loci (total bacterial community), and quantitative PCR (qPCR) of the qsdA gene, which encodes an AHL lactonase in R. erythropolis. Higher densities of the AHL-degrading R. erythropolis population in the rhizosphere were observed when GHL treatment was associated with biocontrol strain R138. Under this condition, the introduced R. erythropolis population displaced the native R. erythropolis population. Finally, chemical analyses revealed that GHL, gamma-caprolactone (GCL), and their by-products, gamma-hydroxyheptanoic acid and gamma-hydroxycaproic acid, rapidly disappeared from the rhizosphere and did not accumulate in plant tissues. This integrative study highlights biostimulation as a potential innovative approach for improving root colonization by beneficial bacteria.
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